Production Engineer (HOD) - AL KOUT INDUSTRIAL PROJECTS
(2023-11)
Managed end-to-end production operations ensuring safety, quality, and target achievement.
- Controlled production budgets, cost optimization, and resource utilization.
- Led technical upgradation, process improvement, and automation initiatives.
- Executed de-bottlenecking (increase plant capacity by 30%) to improve throughput and reduce downtime.
- Enhanced production efficiency and energy optimization while minimizing wastage.
- Expertise in handling and resolving technical issues in Chloro-Alkali plant operations and processes.
- Coordinated cross-functional teams for seamless plant operations and continuous improvement.
- Management of Change (MOC), Request for Proposal (RFP), Energy Control Plan (ECP), and Root Cause Investigation (RCI) documentation.
- Addressed and resolved customer complaints effectively.
- Planned Sales Operating Plan (SOP) and Production Plan (PP).
- Commissioned 110m3/hr DE-OXO Unit & 490 Nm3/hr Nitrogen Compressor of AIR-N-GAS & KAESER technology respectively.
- Coordinated with Bertrams to replace the Faker Drum.
Joint Manager - GACL NALCO ALKALIES & CHEMICAL PVT. LTD.
(2021-04 - 2023-11)
Oversaw operations of Cell House, Brine, HCl Furnace, and Chlorine & Hydrogen Bottling units.
- Managed Process Safety activities including HAZOP, MOC, ISO audits, budget planning, and WCM initiatives.
- Supervised daily plant operations, maintenance schedules, and execution planning.
- Handled alarm management systems and implemented measures to enhance plant performance.
- Prepared and reviewed detailed production plans to meet operational targets.
- Motivated and guided teams to maximize performance and efficiency.
- Identified operational bottlenecks and applied troubleshooting tools for timely resolution.
- Pre-Commissioned & Commissioned 800 MTPD Chloro-Alkali Plant of UHDE Technology.
- Commissioned 8 Nos. of UHDE Electrolyser, Chlorine Compressors, Liquification System, HCl Furnace, Chlorine & Hydrogen Bottling.
Deputy Manager - KUTCH CHEMICAL INDUSTRIES LIMITED
(2017-04 - 2021-03)
Directed overall plant operations with a strong focus on efficient production planning and execution.
- Coordinated cross-functional areas including marketing, workforce management, supply chain, and equipment uptime.
- Delivered technical expertise and introduced advanced tools to drive process improvements and operational efficiency.
- Led the erection and commissioning of process control systems, ensuring seamless and timely startup.
- Conducted inspections and performance evaluations of plant equipment to ensure compliance and on-time project delivery.
- Supervised end-to-end chemical production processes, maintaining quality and safety standards.
- Executed strategic production plans to consistently meet or exceed targets within cost and time constraints.
- Pre-Commissioned & Commissioned 505 MTPD Chloro-Alkali Plant of UHDE Technology.
- Commissioned 5 Nos. of UHDE Electrolyser, Chlorine Compressors, Liquification System, HCl Furnace, Chlorine, Hydrogen Bottling & Sulphur Recovery System.
Senior Engineer - PUNJAB ALKALIES & CHEMICAL LTD.
(2009-12 - 2017-04)
Independently managed process operations, ensuring all parameters remained within specified limits to achieve production targets and quality standards.
- Monitored and controlled process parameters using Yokogawa DCS (Centum 300).
- Led plant start-up and shut-down procedures in accordance with operational protocols.
- Responsible for making, Daily Production Report, Monthly Performance Report.
- Act as an emergency response team member in case of emergency.
- Coordinated with cross-functional departments to ensure smooth and uninterrupted plant operations.
- Executed scheduled activities promptly while maintaining accurate operational records.
- Performed routine checks of plant equipment, including pumps, reactors, compressors, and filters.
- Ensured product quality by strictly adhering to safety norms and standard operating procedures.
Shift Incharge - IND-SWIFT LABORATORY LIMITED
(2007-12 - 2009-11)
- Preparation of Daily Production Report.
- Identifying areas of obstruction and breakdowns and taking steps to troubleshoot.
- Ensuring raw material consumption and utility consumption as per budgeted norms.
- Ensure daily plant routine work carried out as per safety guidelines.
