Devi Dayal Yadav

I am an enthusiastic and dedicated professional with extensive experience across all areas of Surface Treatment like Electroplating, Pretreatment, Phosphating, Paint Shop, Powder Coating, CED. A proactive individual with a logical approach to challenges, I perform effectively even within a highly pressurized working environment.

Manager (Surface Treatment) - M/S Right Tight Fastener - Rudrapur (Uttarakhand)

(2025)

Right Tight Fastener is a leading Fastener manufacturer company for OEM like Maruti, Bajaj, Mahindra, Royal Enfield, Tata, Ashok Leyland,

• Oversee end-to-end operations of the Plating Plant, including manpower, production, quality, and safety.
• Ensure consistent execution of Electroplating (Alkaline Zinc/Nickel) & Phosphating (Iron/Zinc/Manganese) processes as per specifications.
• Supervise process titration, chemical analysis, and maintenance of bath concentrations with precise controls.
• Develop and implement plating procedures, work instructions, and quality standards.
• Troubleshoot process-related issues and implement root cause analysis and corrective actions.
• Coordinate with quality, production, and maintenance teams to ensure seamless plant operations.
• Drive continuous improvement initiatives (Kai-Zen, 5S, Lean Manufacturing) within the plating plant.
• Look after Cost Estimation & Control related activities.
• Train and mentor, the plating team to ensure high productivity and adherence to SOP.
• Communication with the customers.
• Maintain preventive maintenance schedules of plating lines and tanks.

DM (Operation) - M/S Sigma Engineered Solution Ltd - SEZ Jaipur (Raj.)

(2023-09 - 2024-12)

Sigma Engineered Solution. Ltd., is a leading manufacturer of conduit electrical bodies & Gas flowmeters, Electrical connector & various die casting parts.

• Oversee end-to-end operations of Electroplating, powder coating, electrostatic spray painting, ced, with analyzing of chemicals and their testing.
• Ex-poser to set up a new electroplating, Phosphating & paint shop line.
• Well ex-poser to handle the auto Electro plating shop, auto liquid spray paint shop, powder coating shop, ced & Phosphating line.
• Technical problems solving & trouble shooting of plating as Zinc Plating (Acid Zinc & Alkaline Zinc), nickel -chrome, Phosphating, painting, ced, powder coating etc.
• To handle powder coating and there testing as DFT, SST, IMPACT TEST, BEND TEST etc.
• Hands on experience volumetric titration of zinc plating bath, nickel plating bathe, chrome plating bath, Phosphating Bath, CED Bath and all long term and short-term test.
• Well efficient in lab testing as NSS, CASS, IMPACT TEST, BEND TEST, SCRATCH TEST, DFT etc.
• To handle ESS auto Liquid painting line and their testing as viscosity, resistivity, NVM (solid contents) and final product testing Adhesion test, impact, Bend test, SST, Humidity, Hot water boiling test, Gasoline test, Xylene test, DFT, MEK, Gloss testing, Nail test, Rubbing test, Hardness testing etc.
• Batter knowledge about TSA Paint, PU Paint, Epoxy Paint & HR Paint.
• To handle E.T.P. and controlling out going water quality.
• Hands on experience RO & DM Plant
• Responsible for maintaining quality during manufacturing by ensuring that all work is carried out on the shop floor according to standard procedure.
• Maintain & update Production related document, Visual Management, Skill matrix & OEE.
• Responsible for New Process setup & Trial of New Models. Process modification.

Manager Surface Treatment - M/S A.K Automatics India Pvt. Ltd. - Rohtak. (Hr.)

(2018-04 - 2023-09)

A.K Automatics India Pvt. Ltd., is an ISO/TS: 16949:2009, ISO: 14001:2004 certified company, leading auto Fastener manufacturing company in India, producing assembly parts for Honda, Maruti & Bajaj.

• To ensure to achieve the monthly, weekly and daily production schedule of finishing department as per approved production plans given by PPC.
• Coordinates with quality, and process control and maintenance activities in order to achieve the objective of production quality product.
• Responsibility to facility the down team to perform at their ability at large and help to reached to their own KRA by use of new technology.
• Review production of the day/shift to identity the shortfall reasons and plan correct and preventive action taken.
• Root Cause analysis for Trouble Shooting in Operation and Process with our team.
• Implementation of Best practices in the industry for achieving Bench mark performances, i.e., Kaizen, 5S.
• Effective utilization of Men, Machines & Raw Material, to ensure proper quality.
• Contingency plan in case of m/c breaks down & other failure.
• Executing & controlling daily production activity in shop floor.
• Responsible for maintaining quality during manufacturing by ensuring that all work is carried out on the shop floor according to standard procedure.
• Maintain & update Production related document, Visual Management, Skill matrix & OEE.
• Responsible for New Process setup & Trial of New Models. Process modification.

Dy. Manager Production - M/S Jaquar& Company Pvt. Ltd - Bhiwadi (Raj.)

(2015-06 - 2018-04)

Jaquar & Company Pvt. Ltd is leading industry in Bath fitting. Jaquar Group caters to various segments of bathroom fittings & lighting industry with different segments.

• Managing the daily work management activities of various production dept. (Casting, Machining, Grinding, Polishing, Electroplating & Packing) & meeting with cell members to discuss the productivity, previous day issues, with their solutions.
• Plan & execute the production schedule including human & material resources.
• Resolve employee relationship issues, evaluate conflicts & determine disciplinary action.
• Daily review the planting issues and counter the planting parameters and plan addition of chemical if required on analysis basis’s
• Daily review projects that are done to decrease defects & rejection.
• Ensure in coordination with quality Assurance Function, that the quality of the product meet the customer demand.
• Minimize rejections at various stages of production process.
• Motivates production team thru training, information sharing & competition organizing.
• Take overall responsibility to ensure adherence to Safety standards by all employees and establish zero accident practice in the section.

M/S Munjal Auto Industries Ltd. - Dharuhera (Hr.)

(2014-01 - 2015-06)

Munjal Auto Industries Ltd., (MAIL) is a TS 16949 and ISO 14001 certified company, leading auto Component manufacturing company in India producing Exhaust systems complete for two & four-wheeler. The company holds the pride of being among the largest manufacturer of the exhaust systems in the world.

• Responsible for overall production related activities in Paint Shop.
• Optimization of Robot Programming as when required.
• Knowledge of robotic teaching of painting robots.
• Able to analyze and setting of Shot blasting M/c, Spray Robots.
• Involved in trials to develop new paint & paint chemical suppliers.
• Paint shop production and Preventive maintenance.
• Paint shop Quality Control.
• Paint shop all over project work
• Production is action of new components
• Effective utilization of Men, Machines & Raw Material, to ensure proper quality.
• Contingency plan in case of m/c breaks down & other failure.
• Executing & controlling daily production activity in shop floor.

M/s Sankei Giken India Pvt Ltd. - Bawal (Hr.)

(2006-07 - 2014-01)

Sankei Giken India Pvt Ltd is a TS-16949 & ISO 14001 certified automotive parts manufacturer Company. Basically, manufacturer of various Ni-Cr plated & painted automobiles accessories like Muffler, Bumper, Guard Sari, Brake Pedal, Gear Shift Lever, Cover Muffler etc. for Honda, Suzuki & Yamaha.

• Paint shop all over project work
• Production and Preventive maintenance (Phosphating, shot blasting, Paint Shop & Electroplating).
• Quality Control (Phosphating, shot blasting, Paint Shop & Electroplating).
• Erection and commissioning paint shop and pre-treatment line (Phosphating).
• Planning of manpower & m/c capacity required to meet monthly schedule.
• Review production of the day/shift to identity the shortfall reasons and plan correct and preventive action taken.
• Root Cause analysis for Trouble Shooting in Operation and Process with our team.
• Implement Counter Measure and initiate Corrective Actions for Manufacturing Problems.
• Interaction & co-ordination with Quality Control Department, Maint. dept. And Internal Customers on matters related to quality problems.
• Maintain & update Production related document, Visual Management, Skill matrix & OEE.