Dharmendra Kumar Verma

Mechanical Engineer with over 3 years of experience in New Product Development (NPD) and Quality Engineering within the automotive sector. Proven expertise in IATF 16949 standards, APQP/PPAP documentation, and plastic injection molding processes. Adept at managing projects for major OEMs like MSIL, Tata, SMIPL, Hero, Volvo & Eicher, Exide, Ola Scooter, DAIKIN, Voltas, L&T, etc

Engineer-In-Process Quality - Bharat Technoplast Pvt. Ltd. - Sanand, Gujarat

(2026-02 - 2026-05)

Responsible for maintaining in-process quality standard as per IATF 16949:2016 and ISO 9001:2015 to ensure zero defect.

• Real time inspection and monitoring of Part and process.
• First part approval and last part approval inspection.
• Process parameter monitoring as per control plan.
• Monitoring Visual defect and critical dimensional inspection.
• Quality check sheet (LPA/FPA/4M).
• Following of standard operating procedures.
• Corrective and preventive action (CAPA ,8D).
• Containment: isolating the defective part that has already been produced so that it does not reach the customer.
• Making the gap & flash report.
• Red bin analysis.
• Root cause analysis.
• 7 quality tools.
• OEE & PPM. kaizen, PDCA,5S,3M,5W2H.
• GD&T.
• POKA YOKE (Mistake-proofing).
• SPC (statistical process control).
• MSA (R&R, Bias study, Linearity study, stability study)

Assistant Engineer – Tool Room Quality - CTMIL (Motherson Group) - Sanand, Gujarat

(2025-01 - 2025-07)

• Checking the dimension of the parts and make the layout report of the part.
• Making Appearance report of new mould trial part
• Attending In-house & Outdoor mould trials
• Involve in all mould trial & making mould correction history.
• Checking gap and flash report on parts fixture. gap and flash report formation.
• Checking the dimension of the child part of the mould.
• Checking the dimension and designing of mould core and cavity.
• Checking dimension and designing of lifter and slider of mould.
• Improving the mould according to the dimension of the part. (welding, polishing, EDM, blue matching etc.).
• Mould manufacturing : Following the step-by-step process verification , and Timeline to ensure the PIST level is 100% accurate.

Assistant Engineer – New Product Development (NPD) - Machino Plastics Ltd. - Manesar, Gurugram

(2023-05 - 2025-01)

Project Management of NPD projects for automotive and non-automotive. Knowledge of IATF 16949 and based model ISO9001:2015(5S,7QC tools,4M, GD&T, CAPA,8D,3M, SOP, PDCA, PPM, OEE,5W2H, POKA YOKA, ROOT CAUSE ANALYSIS, KAIZEN, all type quality inspection Process, etc).

• Project leading-Spec meeting, design and product development follow- up.
• Spec-meeting with customer (mould flow, feasibility, Cf concept, SPM).
• Attending project review meeting, execute customer requirement effectively (Voice of the customer).
• APQP Document preparation.
• PPAP document preparation (PFD, PFMEA, CP, MSA, SPC, etc)
• RAW Material & BOP planning and procurement.
• Involve in all mould trial & making mould correction history.
• Calibration of gauges & Equipment.
• Conducting Short shot study to understand filling pattern & analyse the Moulding defects.
• Attending In-house & Outdoor trials.
• Manage ECN records, MOM records and training record.
• Follow-up with Vendors to complete the jobs within targets.
• Make development plan as per discussion with customer and ensure development process According to schedule plan.
• Daily Project review meeting and data compilation and make presentation weekly.
• Prepare action plan and check list for audit for different customer.
• Readiness for Specs meetings.
• Coordinate with customers & vendors.
• Visit to Customer end for the Part inspection with Customer and on Body checker.
• Making Appearance report of new mould trial part.
• Part Appearance Checking.
• Part dimension checking.
• Ballooning Drawing.
• Part Appearance Report.
• Part dimension Report.
• Gap & Flush Report
• Plastic raw material follow up for trial.
• Supplier follow-up.
• Plastic Automotive parts dispatch to customer.
• Mould Design Follow up.

B.Tech - Mechanical Engineering - Institute of Engineering & Technology, Bundelkhand University (2016 - 2020)

Intermediate - Class XII - U.P. Board (2013)

High School - Class X - U.P. Board (2011)