Dharmendra Kumar Verma

Mechanical Engineer with over 3 years of experience in New Product Development (NPD) and Quality Engineering within the automotive sector. Proven expertise in IATF 16949 standards, APQP/PPAP documentation, and plastic injection molding processes. Adept at managing projects for major OEMs like MSIL, Tata, SMIPL, Hero, Volvo & Eicher, Exide, Ola Scooter, DAIKIN, Voltas, L&T, etc

Engineer-In-Process Quality at Bharat Technoplast Pvt. Ltd. (2026-02 – 2026-05)

• Responsible for maintaining in-process quality standard as per IATF 16949:2016 and ISO 9001:2015 to ensue zero defect
• Real time inspection and monitoring of Part and process
• First part approval and last part approval inspection
• Process parameter monitoring as per control plan
• Monitoring Visual defect and critical dimensional inspection
• Quality check sheet (LPA/FPA/4M)
• Following of standard operating procedures
• Corrective and preventive action (CAPA 8D)
• Containment: isolating the defective part that has already been produced so that it does not reach the customer
• Making the gap & flash report
• Red bin analysis
• Root cause analysis
• 7 quality tools
• OEE & PPM
• GD&T
• POKA YOKA (Mistake-proofing)
• SPC (statistical process control)
• MSA (R&R, Bias study, Linearity study, stability study)
• Kaizen
• 5S
• 3M
• PDCA Problem solving
• 5W2H

Assistant Engineer – Tool Room Quality at CTMIL (Motherson Group) (2025-01 – 2025-07)

• Checking the dimension of the parts and make the layout report of the part
• Checking gap and flash report on parts fixture. gap and flash report formation
• Checking the dimension of the child part of the mould
• Checking the dimension and designing of mould core and cavity
• Checking dimension and designing of lifter and slider of mould
• Improving the mould according to the dimension of the part (welding, polishing, EDM, blue matching, etc.)
• Mold manufacturing: Following the step-by-step process verification, and Timeline to ensure the PIST level is 100% accurate

Assistant Engineer – New Product Development (NPD) at Machino Plastics Ltd. (2023-05 – 2025-01)

• Project Management of NPD projects for automotive and non-automotive
• Knowledge of IATF 16949 and based model ISO9001:2015(5S,7QC tools,4M, GD&T, CAPA,8D,3M, SOP, PDCA, PPM, OEE,5W2H, POKA YOKA, ROOT CAUSE ANALYSIS, KAIZEN, all type quality inspection Process, etc)
• Project leading-Spec meeting, design and product development follow-up
• Spec-meeting with customer (mould flow, feasibility, Cf concept, SPM)
• Attending project review meeting, execute customer requirement effectively
• APQP Document preparation
• PPAP document preparation (PFD, PFMEA, CP, MSA, SPC, etc)
• RAW Material & BOP planning and procurement
• Involve in all mould trial & making mould correction history
• Calibration of gauges & Equipment
• Conducting Short shot study to understand filling pattern & analyse the Moulding defects
• Attending In-house & Outdoor trials
• Manage ECN records, MOM records and training record
• Follow-up with Vendors to complete the jobs within targets
• Make development plan as per discussion with customer and ensure development process According to schedule plan
• Daily Project review meeting and data compilation and make presentation weekly
• Prepare action plan and check list for audit for different customer
• Readiness for Specs meetings
• Coordinate with customers & vendors
• Visit to Customer end for the Part inspection with Customer and on Body checker
• Making Appearance report of new mould trail part

B. Tech in Mechanical Engineering – Institute of Engineering & Technology Bundelkhand University Jhansi (2016 – 2020)

Intermediate – U.P Board (2013)

High School – U.P Board (2011)