Er. Vijay Pandey

Result-driven and highly skilled Senior Quality Assurance Engineer with 8 years of comprehensive experience in the quality departments of top-tier manufacturing and packaging organizations. Currently leading strategic QA activities at Jolly Tech Packaging, optimizing process performance through robust data reporting, deep-dive rejection analysis, and continuous improvement frameworks. Expert in implementing Lean Six Sigma methodologies, 5S principles, and advanced Quality Management Systems (QMS) to maximize operational efficiency, reduce scrap, and guarantee strict compliance with international manufacturing and product standards.

Senior Engineer – QA - Jolly Tech Packaging Pvt. Ltd. - Maharashtra

(2025-06)

Lead QA team of 12 members. Direct comprehensive quality assurance functions, driving product qualification and strategic process enhancements across production lines. Evaluate key Monthly reports to provide actionable metrics on rejection trends and plant quality performance. Lead root-cause investigations utilizing Why-Why Analysis and DMAIC frameworks to engineer permanent corrective and preventive actions (CAPA). Orchestrate systemic factory audits encompassing product, process, and supplier evaluation cycles to maintain peak production standards.

Implement

Non-Conformance Notices (NCN) and oversee robust Red Bin Analysis to systematically minimize production defects and structural waste. Conduct daily operational and technical training sessions for engineering staff and operators regarding 5S, safety, and quality metrics.

• Reduced overall rejection by 3.2% through CAPA and root cause analysis.
• Achieved customer quality performance of 700 to 130 PPM through process improvement initiatives.
• Conducted 25+ internal audits annually with 95% compliance score.

Senior Engineer - QA - Retro Packaging Containers - Bhiwadi, Rajasthan

(2023-06 - 2025-05)

Managed standard procedures for new product trials, generating extensive verification reports to ensure alignment with client technical design rules. Supervised final product acceptance protocols (FPA) and Pre-Delivery Inspections (PDI) to ensure zero defect leakage to customer networks. Maintained and optimized critical operational document suites including Control Plans, Process Flow Diagrams, and standard operating procedures.

Championed shop-floor Lean practices, integrating Kaizen improvements and 4M variation tracking to elevate machine lines efficiency.

Quality Assurance Engineer - Eastern Polycraft Industries Ltd. - Bhiwadi, Rajasthan

(2019-08 - 2023-06)

Executed routine in-process and finished goods inspection routines based on statistical sampling models and QMS parameters. Utilized core inspection systems and statistical software elements to monitor tool calibrations, line capability, and component metrics. Identified line defect patterns, applying standard 7 QC tools to successfully implement systemic line yield improvements.

Trainee Engineer - Radiant Complast Pvt. Ltd. - Bhiwadi, Rajasthan

(2018-07 - 2019-08)

Supported senior engineers in executing quality documentation, in-process checking parameters, and updating component checksheets. Gained comprehensive, hands-on experience in configuring and operating complex laboratory testing equipment and mechanical measurement instruments.

B.Tech - Mechanical Engineering - AKTU (Dr. A.P.J. Abdul Kalam Technical University) (2018)

Higher Secondary - UP Board

Secondary School - UP Board