Sr.Quality Assurance Executive & Compliance - Garuda Polyflex Foods Private Limited - Hyderabad & Uttarkhand
(2024-11)
High-energy professional managing quality assurance and compliance for coated wafers and wafer sticks production. Commercial production carried out for Coated Wafers and Wafer sticks.
- Analytical Parameters for Raw material, Packing Materials and Finished goods
- Maximum Training to Operators, helpers & production Employees with regards to Food Safety, Food Hygiene, Food Allergens & Allergens Management, Food Safety culture to Employees
- Establishment of GMP Standards in the Company and train the Employees
- Preparing & Implementing RM, PM, & FG Specs and Standards Operating Procedures as per process
- Handling of Customer Complaints & Resolve the issues by Co-ordinate with top management Suitably implementing the Corrective actions by doing RCA for Complaints received
- Involved in the R & D Trails for New Product Development
- Timely Regular Verification of Legal Metrology Compliances for the Product
- Involved in the Production line verification Activities
- Conducting Internal Audits and GMP Audit as per the defined frequencies effectively and ensure and monitor implemented OPRP's & CCP along with food safety Team
- Knowledge on HACCP and 5s Awareness implemented in throughout the process
- Interacts with Top Management regarding PSMS improvement & its gaps
Processing Manager - Samkrithi verdure ventures
(2024-06 - 2024-10)
Processing Manager managing control of all production activities for frozen premix, FMCG products, RTC products, proprietary foods and herbal products. Co-packers for DANONE and MONDELEZ International Pvt.Ltd
- Manage control all the production activities as per the protocol established
- Maximum training to operators and helpers with regards to safety, discipline, GMP, skill development, awareness about processing of product
- Manage, direct and train production in charges, manufacturing maintenance team employees in the assigned manufacturing business unit to meet regarding safety, quality, delivery, and cost
- Responsible for increasing the productivity of plant by implementing the trends of batch yields, quality and pulp loss
- Preparing and implementing the standard operating procedures as per process
- Responsible and accountable for the online writing of Pulp brix/TSS, acidity, pH and preventive maintenance records
- Give maximum awareness to operators regarding equipment handling at the time of process
- Responsibility of completion of production batches as per production schedule
- Maintain consistency of product quality and yield
- Proper cleaning/CIP after processing of pulp and maintaining of equipment
- Making process flowcharts for all the existing products in detail
- Transfer of raw material & finished products through proper temperature to unit-1 Vehicle
- Proper handling of raw material from Unit-1 to Unit-2 through proper temperature Vehicle
- Responsibility for making shift schedule preparing and coordinating with department
- Carry out each step of production process after receiving analytical results from QC department
- Making continuous daily and monthly reports of all input and output material details with process data
- After completion of production batch, production records should compile and return back to Management representative for review
- Attending troubleshooting occurred during the process
- Prepare monthly basis raw material consumption reports, production reports & dispatch reports
- Establishment of GMP standards in the company and train the employees
- Coordination with all the departments for smooth running production activity
- Utilizing the man power maximum by proper planning and should be smooth and technically
- Maintaining minimum breakdown of equipment
- Fully standardize the product process for getting consistency in output
- Production related new equipment erection to commissioning co-ordination with maintenance department for making easy process operation
- Execution of new projects through technology transfer team from R & D team with complete data
- Implement the requirements of FSSAI within the department
QA Manager - Saroj Agro Industries
(2023-12 - 2024-02)
QA Manager responsible for implementing and maintaining Food Safety Management Systems and ensuring compliance with ISO 22000:2018 standards.
- Interacts with top management regarding FSMS improvements and it's gaps
- Implements and maintain FSMS effectively and ensures the FSMS of the Organization as required by ISO 22000: 2018 standards and to establish, implement and maintain
- Handles calibration of instruments integrity and calibration compliance and ensuring calibration of equipments with maintenance department
- Controls non-Conforming products and services in the production process
- Attend Consumer Complaints and resolve the issues by Co-ordinate with top Management suitably implementing the Corrective actions by doing RCA for Complaints received
- Ensure food safety of the Product through appropriate inspection and maintain the documented information
- Ensure to send all the product to external lab analysis as per the FSSAI Guidelines
- Ensure and test incoming RM & FG materials to meet the defined specifications
- Conducting GMP Audit as per the defined frequencies effectively and ensure and monitor implemented PRP's effectively
- Ensures relevant training and competencies for FST & Reporting to Top Management on effectiveness and suitability of FSMS
- Verification & Validation of implemented OPRP's & CCP along with FST
- Tracking the Food safety objectives on monthly basis and necessary actions if not met the target
- Interaction with pest control and up keeping documentation related to pest control activities
- Promotes Food safety focus in the organization and communication about all food safety related communication within the food chain
- Responsible for implementing & Verification of FSMS & giving feedback on effectiveness of the FSMS
- Managing and organizing the work of FST
- Identify the areas for improvement in the unit on a continuous basis
- Responsible for identifying root causes, Corrective & prevention action in case of any non-Conformity observed
- External lab analysis of food samples
- Overall maintenance of FSMS document control systems and record through controlled procedures
- Planning of Annual training awareness & orientation plan related to FSMS
