Golu Kumar

Results-driven Production Engineer with hands-on experience in Paint Shop Production and Quality Assurance. Proven track record of managing large cross-functional teams of 50+ ITI operators, optimizing manufacturing processes, and enforcing strict compliance with quality and OHS standards to drive operational efficiency and cost reduction inside automotive manufacturing plants.

Supervisor, Paint Shop Production - Hero Motocorp Ltd. - Gurgaon, Haryana

(2024-01)

Managed a team of 50+ ITI operators and successfully led manufacturing operations, process & product quality, and OHS at the Paint Shop of a multi-model plant. Spearheaded production planning, line balancing, and consumable cost management.

• Achieved 30% improvement in overall efficiency including PU & ED paint consumption and rejection control.
• Met 100% target ratio of delivery for spare parts and export volume (CKD/SKD) with an FTR score of 94.74%.
• Ramped up premium sector by introducing Harley Davidson X440 Sheet Metal Parts into ABS Manual process painting.
• Utilized SAP PP Module for BOM management, stock tracking, consumption booking, and rejection analysis.
• Represented the department in critical internal and external audits including IMS, TPM, and Safety Audits.
• Planned weekly maintenance for key areas: ASU, Hanger Burning, Painting Booths, and Pit Cleaning.
• Coordinated Safety, Health, and Environment (SHE) activities, reducing section injuries by 100%.
• Trained manpower extensively to improve multi-skilling efficiency and flexibility across production lines.

Internship Trainee, Production - Varun Beverages Ltd. - Bhiwadi, Rajasthan

(2023-01 - 2023-02)

Studied the comprehensive production line flow, gaining a practical understanding of industrial safety practices and line optimization protocols.

Diploma - Mechanical Engineering - Gandhi Institute for Technology (Autonomous) (2020-05 - 2023-06)

10th Matriculation - K.K High School Sanjhouli (2017-03 - 2018-04)