Gopinath Pm

Manufacturing & Costing Engineer with 10+ years of experience in Aerospace, Composites Manufacturing, Process Engineering, Tooling Development, RFQ Estimation, MBOM Management and Structural Assemblies. Experienced in customer engagement, manufacturing process planning, Built-to-Print (BTP) projects, tooling & fixture design, cost estimation, and cross-functional coordination for aerospace and defence programs. Proven expertise in process optimization, FAI, PFMEA, ERP systems, and lean manufacturing methodologies.

Costing & Process Engineer at LMW LIMITED (ADVANCE TECHNOLOGY CENTER) (2024-01 – Present)

• Led RFQ evaluation, cost estimation, tender preparation and budget planning for aerospace and composite manufacturing projects, ensuring alignment with technical and financial requirements.
• Coordinated with customers and internal stakeholders for process planning, manufacturing feasibility, prototype realization, and technical discussions during project execution.
• Developed detailed process planning, manufacturing route cards, process sheets and work instructions for composite manufacturing and structural assembly programs, achieving 100% compliance with FAI requirements
• Supported Built-to-Print (BTP) composite manufacturing projects through tooling development, process definition, and production planning activities.
• Streamlined BOM management and material routing within Oracle ERP, improving MRP efficiency and ensuring timely procurement.
• Facilitated high-level collaboration between engineering, supply chain, and external vendors to accelerate tool development and manage engineering changes effectively.
• Directed process optimization initiatives by integrating lean manufacturing principles, reducing cycle times and supporting cost savings across key production lines.

Manufacturing & Tooling Quality Engineer at TATA LOCKHEED MARTIN AEROSTRUCTURES LIMITED (2021-04 – 2024-01)

• Executed MBOM creation, assembly build sequencing, MIS preparation, PFMEA, process flow diagrams, route cards and FAI activities for aerospace structural assemblies.
• Collaborated with customers and engineering teams for tooling approvals, process validation, engineering changes, and production readiness reviews.
• Provided engineering support for product transition, tooling, inspection, EQN resolution, and engineering change implementation while ensuring quality, budget, and delivery targets.
• Led tooling inspection, calibration coordination, audit support, and customer tool buy-off activities for aerospace programs including F16 and Boeing Fan Cowl projects.
• Improved operational efficiency by reducing Laser Tracker inspection time by 50% through program optimization and implementing Poka-Yoke concepts for process improvement.

CMM Inspector – Manufacturing & Tooling Engineering at RIPPLE ENGINEERING SERVICES (2019-08 – 2021-02)

• Performed CMM inspection, jig setting, dimensional validation, and quality verification activities across multiple aerospace and automotive customer sites.
• Managed 50+ projects and coordinated with customers for inspection clarifications, quality requirements, and technical support activities.
• Executed reverse engineering, FARO ARM scanning, aircraft inspection, propeller shaft alignment, and tooling inspection for organizations including HAL, Tata Boeing Aerospace, Naval Dockyard, Hindalco, and Ashok Leyland.
• Supported aerospace programs through design assistance, alignment activities, inspection reporting, and process quality improvements.

Junior Engineer Trainee – Manufacturing Engineering at ROYAL ENFIELD (UNIT OF EICHER MOTORS) (2018-02 – 2019-06)

• Performed component and fixture validation using FARO Arm to ensure dimensional accuracy and production quality.
• Supported new product prove-out activities through fixture and gauge calibration.
• Conducted weld inspection, macro analysis, and weld penetration validation with knowledge of MIG and MAG welding processes.
• Assisted manufacturing and quality teams in maintaining process standards and product reliability.

Diploma in Engineer Trainee – Manufacturing & Quality Engineering at TVS BRAKES INDIA PRIVATE LIMITED (2015-08 – 2018-01)

• Performed component inspection using FARO CMM to ensure dimensional compliance with engineering drawings and quality standards.
• Supported new product development through process trials, dimensional validation, and production optimization activities.
• Monitored production performance, analyzed OEE losses, and implemented corrective actions to improve manufacturing efficiency.
• Worked on PFMEA, PFD, WI, MSA, press shop assembly processes, tool changeover reduction, ergonomics improvement, and manufacturing operation sequencing.

B. TECH in MECHANICAL ENGINEERING – SHRI VENKATESWARA UNIVERSITY (2023 – 2026)