Senior Officer - Tool room Lead - Emerald Jewel Industry India Limited - Chennai-6
(2014-05)
Lead and Co-Ordinate resources within the tool room to ensure all the tooling are produced efficiently on time. Responsible for making or improving different types of methods/tools. Oversaw working of entire tool making, repairing maintenance teams.
- Set up and developed an in house Tool Room to support manufacturing processes
- Designed and built machine tools, jigs, and fixtures for use in repetitive manufacturing environment.
- Maintained all dies and assembly related equipment
- Responsible for managing and coordinating the work flow for two full time toolmakers and 10 operators
- Ensured all secondary operation equipment; drills, punches, fixtures, gauges, etc. are in proper working order and at correct tolerance
- Worked closely with production and quality departments to help increase productivity and reduce quality issues
- Managed the tool room operations to maintain tools in good working conditions and reduce down time
- Created and recorded maintenance data for ISO and customer requirements
- Directly responsible for all daily activities and personnel required of Tool Room to ensure manufacturing support
- Assigned tools and maintain stock/ tool inventory
- Evaluated, requested and maintained all equipment in the tool room
- Kept all items stocked, repaired and available for production
- Managed and issued consumables, durables and expendables in stock
- Coordinated schedules with production on the availability of tooling for repair
- Managed tooling preventive maintenance program
- Informed management that I needed 3 men per shift to complete the lead time of tools.
- Taking the overall tool room cost per month vise
- Contribute to the creation and implementation of best practice tool room vision, strategy, policies, processes and procedures to aid and improve operational performance
- Identify business improvement opportunities within the organization
- Contribute to new business initiatives and projects and review and communicate the impact on Tool Room activities.
- Provide specialist technical advice and support on all aspects of Tool design, manufacturing and estimating
- Support production and engineering with tooling/technical problems
- Supervise/Manage the running and plan activities of the tool room facilities and toolmakers, ensuring the tool room is a safe environment in line with health, safety and environmental requirements
- Supports Production and Engineering to manage and guarantee on time availability of tools to ensure continuous production and increase of OEE (Overall Equipment Effectiveness)
- Develop, implement and manage key performance indicators (KPIs) for each area of responsibility
- Ensure that the function operates in accordance with any health, safety and environmental policies and procedures to ensure the safety and wellbeing of staff and visitors
- Manage, coach and develop a high performing tool room team that meets agreed objectives and which delivers best practice results, added value and continuous improvements
- Monitor the completion of tasks and ensure good performance and record on appropriate systems
- Motivate and coach the team to operational success
Design Engineer - S & W Jewellery India Limited - BANGLORE
(2011-05 - 2014-05)
- Implementation of new design fixtures
- Fixture Design for EXISTING products
- Drafting PRESS TOOL drawings
- Profile Tracing in DYNA SCAN machine
Tool Maker - LUK India Private Limited - Hosur-635109
(2009-01 - 2011-05)
- Assembly of New tools, Maintenance tools
- Spares Fabrication of every tools
- Jigs & Fixture assembly for CLUTCH in LINE
- Gauges Manufacturing for clutch assembly in LINE SECTION
- Heat Treatment Coining Die Assembly for all the products
- Forming Tools assembly – CLUTCH BODY
Diploma Trainee - G-Plast Private limited - Coimbatore
(2007-08 - 2008-07)
- New Development and Tool Design Modification
- Mould Assembly – Legrand Section
- Die Casting Mould Assembly
