Jayaprakash K

Experienced Mechanical Engineer and Manufacturing Professional with 29+ years in quality control, production management, and rubber processing across automotive and industrial sectors. Proven expertise in textile and rubber manufacturing, product development, process optimization, and ERP systems. Skilled in leading teams, implementing ISO standards, and driving operational excellence to achieve business objectives.

Adept at compound formulation, production scheduling, equipment commissioning, and supply chain management.

Mechanical/Rubber Processing Engineer at VPK Rubbers (2025-07 – 2025-12)

• Oversee the design, development, and production of rubber components, including butterfly valves for L&T and shock pads for Allrig.
• Plan, schedule, and monitor production processes to ensure compliance with quality, safety, and cost standards.
• Implement process optimization initiatives aimed at enhancing efficiency and minimizing production downtime.
• Collaborate with clients, suppliers, and internal teams to ensure material availability and adherence to specifications.
• Mentor junior engineers and operators in production techniques, quality standards, and safety practices.

Senior Rubber Compound Developer at Venus Rubbers (2020-03 – 2025-05)

• Developed specialized rubber compounds for tennis balls, printing rollers, and stator components in accordance with client specifications.
• Conducted troubleshooting and implemented corrective actions to address production and material challenges.
• Contributed to new product formulation, laboratory testing, and quality assurance processes.
• Monitored raw material inventory, batch planning, and production schedules to ensure adherence to client deadlines.
• Collaborated with clients to guarantee compliance with product specifications and technical requirements.
• Implemented process improvements to enhance consistency in compound quality and production efficiency.

Assistant Manager, Manufacturing at Lakshmi Machine Works Ltd (1995-11 – 2017-12)

• Lead the production of textile spinning, synthetic rubber coats, and aprons in technical collaboration with DAY International, USA.
• Managed inventory control, created ERP materials, planned work-in-progress (WIP), and ensured timely delivery of products.
• Directed the implementation of Oracle ERP11 and monitored monthly objectives and Balanced Scorecard (BSC) targets.
• Collaborated with Quality Assurance teams to secure ISO 9001:2008, ISO 14001:2004, and ISO 18001:2007 certifications.
• Trained and supervised operators to enhance production efficiency and minimize errors.
• Oversaw the erection, commissioning, and operation of Banbury Mixers, Intermix KM4, mixing mills, and extruders.
• Conducted compound scheduling, raw material planning, stock maintenance, and management of imported materials.
• Developed production sequence sheets, technical standards, and Standard Operating Procedures (SOPs) for new products.
• Managed outsourcing, vendor relationships, and supply chain activities related to new product development.
• Operated and maintained laboratory testing equipment, including the Mooney Viscometer, Monsanto MDR, Zwick Tensile Testing Machine, and OREC Ozone Chamber.
• Implemented process improvements and lean practices to optimize production quality and efficiency.

QC Inspector at Ellen Industries (1993-08 – 1995-10)

• Conducted inspections of motor components to verify compliance with established quality standards.
• Contributed to process improvement initiatives and defect reduction programs.
• Prepared inspection reports and documented production deviations for management review.

Bachelor of Engineering in Mechanical Engineering – GCT (2006)

Diploma in Mechanical Engineering – Christ The King Institute of Technology (1993)