Assistant Manager – Manufacturing Technology - Pitti Castings Pvt LTD. - Hyderabad, TG
(2024-12)
Tools used: Solid Works 2025 & Magma V6.1 Soft tool.
- Modeling & Methoding of Mining trucks Components
- Modeling & Methoding of General Electrical Motor case
- Modeling & Methoding of Railways supporting Components
- Modeling & Methoding of Pump Castings
- Key Responsible for Feasibility Study to RFQ with Business Development Team
- Ensuring Method Modelling & Basic and Stress Simulation at Magma V6.1
- Costing for Tooling Manufacturing & Layout Designing, Modelling discussion with Tooling vendors
- GANTT Chat Preparation for Sampling to Circulate with CFT team & Follow-up at Every stage process
- Monitoring Before & After Cast Process with production team to meets Scheduled
- Bulk Parts Review for improvement of Quality & Process Cost Saving, Weight Reduction at Regular production castings
- Increasing yield, First time Right & Reduce Weld Rods Consumption, Sand Metal ratio at bulk part productions
- Reduce the internal rejection of casting, Casting defect Analysis with Magma Simulation Soft Tool with Reverse Engineering
- Manpower management with pattern shop team to release planning patterns
- New Technology trials conducts at Methods, Materials for R&D to improvement of Quality, Cost Saving Purpose
Technical Support - Methods - Bradken India PVT LTD. - Coimbatore, TN
(2024-02 - 2024-11)
Tools used: Solid Works 2014 & Magma V5.6 Simulation Software.
- Modeling & Methoding of Mining part (Liner, Grinding mill, Crawler system & Buckets)
- Technical Solution & Development of New Products Development with Global R&D team (Canada, Malaysia & Australia) by using & Analyzing at Magma V5.6 Soft
- Freezing of Methods to Release & To Development of Tooling with vendors & Follow-up inspections plan to receipt of tooling as per scheduled plan
- Co-ordinate with Pattern shop team to fix-up Rigging system & PTMS to Production team
- Releasing operational process sheets to Production & Ensure the process of sampling with casting follow-up team
- Ensure & Recording Molding & Pouring Process at before cast
- Follow-up casting with sample follow-up team after cast for soundness validation of Castings
- Ensuring BOM & update requirements the same to planning team for continuous production of monthly planning
- Monthly plan undertaken to cost saving by increasing Yield & Sand metal ratio
- To be conduct weekly meetings with technical & Process follow-up team to meets sampling & release plan to productions
Junior Manager Development - SAMCO METALS & ALLOYS PVT LTD. - Vellore, TN
(2022-03 - 2024-01)
Tools used: Solid Works, AutoCAD & Solid Cast Simulation Software.
- Feasibility Study of Drawing for New product development (RFQ) & ECN creation, Work order validation and Pattern Layout
- Cost Estimation of New product development including Pattern & Core Box, Pattern vendors Follow-up
- Carry out Methoding for the New products & Validate through Solid cast Simulation, verifying mounting card for pattern mounting clearance
- Pattern Inspection & Method Mounting Inspection both in-house & outsourcing to pattern development
- Responsible to PTMS for pouring & Ensure the Molding Process, Mold Closing & Pouring process
- Follow-up Outsource - fettling, NDT & Machine Shop
- Closely follow-up for new development parts & work with customer to complete PPAP, APQP documentation & Submission
- Offering sample product casting to customer & Ensure the OTD
- Work on Root Cause Analysis, Disposal Action and Preventive Action for Customer complaints, NCR (internal & External) & 8D report to close Effectively
- Analyze of High weld rods items on bulk for review to improve the quality & Yield Optimization on bulk products
Development Engineer (Design & Development) - PEEKAY STEEL CASTING PVT LTD. - Coimbatore, TN
(2019-04 - 2022-02)
Tools used: Solid Works, AutoCAD & Magma V5.5 Soft Tools. Projects Undertaken: Modeling & Methoding of Mining & Engineering Component Parts, Railway Supporting Component, All types of Valve Castings (Gate, Globe, Swing, TOVP, Butterfly, Knife Edge Valves)
- Performing feasibility Study of drawing & Making layout design with varies machining and process allowance with which the pattern model is carried out & RFQ
- Model inspection & Core print clearance carried out for preparing model inspection report to give clearance for pattern & Core box Tooling
- Manually method Calculation done to find out feed modulus & Building 3D model with feeder neck, feeder, chills, running system design using SolidWorks
- Simulation flow study analysis of various casting components using simulation software Magma Soft v5.5
- Analyzing Variable parameters which includes Hotspot FS Time, Porosity, Niyama Criteria, Filling temperature, Velocity, Air Entrapment, Fractional Liquid, Feeding Characteristics & Core gas prediction Etc.
- Preparing Method Mounting Sketch with all required details for method mounting purpose to pattern makers once pattern inspection cleared
- Preparing Method Card with Product Data Sheet which includes Sleeves, Chills, running system Designs Etc., to the Production team
- Verifying Core & Mold making, Witness the Mold Closing & Pouring for Ensure the production process
- Follow-up the Sample in Varies Stages like Knock-Out, Fettling, Dimension Inspection & RT
- Designing 2D, 3D Conceptual model with technical specification (GD&T)
- Clearing the Customer & Internal NCR Effectively
- Follow up High welding rod & High runner items by 80-20 Principle with Enough data & Coordinate with Quality, Process Control team
- Working for Every month KPI/KRI Follow-up for department
Method Engineer (Methods & Development) - AMSTEEL CASTING PVT LTD. - Hosur, TN
(2016-06 - 2019-03)
Tools used: SolidWorks & AutoCAD, Magma Soft V5.1 Tools. Projects Undertaken: Design & Development of All types of Valve Component, Mining & Rocket, Military Equipment.
- Making 2D Drawings, 3D Modeling, Assembling, Drafting of parts using SolidWorks
- Developing Pattern & Core Box Drawings for Existing & New development items
- Carried out Prediction of feed modulus by using Magma Soft V5.1 & Proceeds Methoding of Feeder neck, Feeder, Chills, Gating System by Using SolidWorks
- Analyzing the casting Soundness by using Magma Soft v5.1 & Verifying parameters of Fractional Liquids, Porosity, Hotspot FS Time, Niyama Criteria, Etc.
- Preparing Feeder pad, Lettering approval Sketch & One-time Dimensional Approval deviation to Customer if requires
- Ensure the molding process, Pouring & Liquid weight Calculation to Pouring for production
- Follow-up Sample casting and clear the NCR for allows pouring Bulk
- Given out Successful Project from ISRO Casting component of AGITATOR which is used in mixing of propellant in rocket Engine by Optimization using Magma v5.5
- Designed & Assembled Rod Straightening Machine with successfully for reduce time for Straitening rod Manually in Molding Shop floor
- Successfully solved to pour LMW of 8.5T Massive casting in Foundry where the Melting Furnace Capacity Maximum was only 7.5T by Optimizing iteration of Methoding Using Magma V5.5
- Introduced Hot Topping Pouring by Optimization of Running System & Ladle of 3T Junky Flange TOVP Casting
- Elected to the Position of Team leader for Human Resource (HR) in ANOKHA TECH Fest-2016 held in college
Solid works Training Professional - Technovation Training center - Coimbatore, TN
(2016-02 - 2016-05)
