Jerin Jerald.l
Fabrication & Production Manager | EPC | Heavy Steel Structures | Piping | Shopfloor Operations
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About
Results-oriented Fabrication & Production Manager with 16+ years of experience in EPC, heavy engineering, piping, and structural steel fabrication projects. Expertise in leading large-scale fabrication operations, production planning, manpower management, throughput optimization, and delivery execution for high-value infrastructure and industrial projects. Proven experience managing fabrication activities for 50,000+ MT steel structures and piping systems while driving productivity improvements, cost optimization, quality compliance, and EHS excellence.
Skilled in shopfloor leadership, Lean manufacturing, cross-functional coordination, and execution of ASME-compliant fabrication projects within strict timelines.
Experience
Manager – Production & Fabrication at Larsen & Toubro – TWCC, Kanchipuram (2023-06 – Present)
- Lead end-to-end production and fabrication operations for major EPC projects including MMRDA, NPCIL, and NHPC.
- Managed high-volume piping spool fabrication and structural steel assembly operations involving multi-disciplinary manpower across multiple fabrication bays.
- Planned and executed daily/weekly production schedules, improving shopfloor productivity by optimizing manpower and workflow sequencing.
- Monitored and driven production KPIs (efficiency, utilization) to achieve project targets.
- Identified and eliminated production bottlenecks, enhance fabrication throughput and reduce delays.
- Coordinated with procurement, vendors, subcontractors, QA/QC, and execution teams to ensure uninterrupted material flow and on-time project delivery.
- Implemented continuous improvement initiatives (Lean/Kaizen) to improve operational efficiency and reduce waste.
- Ensured strict adherence to EHS standards, maintaining zero major safety incidents.
Assistant Manager – Production at Larsen & Toubro – Mumbai Trans Harbour Link (MTHL) (2018-02 – 2023-06)
Client: MMRDA
- Played a key role in fabrication of ~50,000 MT Orthotropic Steel Deck (OSD) for India's largest sea bridge project.
- Supervised a workforce of 100+ engineers, supervisors, and skilled manpower across multiple fabrication bays.
- Supported production planning, scheduling, and progress tracking, ensuring alignment with project timelines.
- Improved productivity through effective manpower allocation and workflow optimization.
- Coordinated with vendors and subcontractors to ensure timely material availability, minimizing downtime.
- Acted as a single-point interface between client, engineering, and execution teams.
Piping Engineer at SR Engineering (2017-07 – 2018-01)
Client: BHAVINI
- Reviewed and validated isometrics, GA drawings, and fabrication deliverables.
- Identified scope changes through bid vs. construction drawing analysis.
- Ensured compliance with ASME standards and project specifications.
Piping Engineer at Galfar Engineering & Contracting SAOG (2017-02 – 2017-06)
Client: PDO
- Managed fabrication and dispatch of piping spools based on site priorities and schedules.
- Prepared MTOs and coordinated inspections with client representatives.
- Supported material control and fabrication planning for oil & gas projects.
Piping Engineer at K & K Engineering (2016-02 – 2017-01)
Client: BHAVINI
- Prepared piping isometrics, GA drawings, and pipe support layouts.
- Ensured fabrication compliance with ASME codes and quality standards.
Piping Engineer at Technofab Engineering Ltd (2010-02 – 2016-01)
Client: BHAVINI
- Executed utility piping systems including Air, Nitrogen, Argon, and DM Water.
- Coordinated hydro & pneumatic testing, line checks, and inspections.
- Managed piping installations in complex areas such as pipe racks, trenches, and tunnels.
Education
Bachelor of Engineering in Mechanical – SXCCE, Anna University (2009)
