Dy. Manager, OEM Trials & R&D - Kabra Extrusion Dunetha - Daman
(2023-01 - 2026-01)
Customer services Department
- Conduct OEM machine trials and customer acceptance tests
- Optimize extrusion parameters for various film structures
- Troubleshoot melt fracture, gauge variation, and bubble instability
- Support machine commissioning and start up
- Prepare detailed technical trial reports
QUALITY SUPERVISOR - RAMA MULTI TECH - Ahmedabad
(2008-04 - 2010-11)
In-Process & Final Inspection: Monitor online visual inspection for defects (black spots, bubbles, pinholes) and test physical properties such as tensile strength, film thickness (micron/gauge), weight, and seal strength.
- Process Control & Optimization: Regulate extrusion, blown film, and printing parameters, and standardize recipes for different film applications (e.g., shrink, stretch, lamination film) to reduce wastage and improve yield.
- Quality System Maintenance: Maintain and audit QMS procedures, update SOPs, and manage documentation.
- Team Leadership: Train and supervise QC inspectors, manage their performance, and foster a quality-conscious culture.
- Raw Material Testing: Verify incoming resin, compounds, and master batch quality to ensure consistency.
- Corrective Action (CAPA): Investigate non-conformances, handle customer complaints, and provide Corrective and Preventive Actions (CAPA) for deviations
- Calibration: Ensure periodic calibration of testing equipment like spectrophotometers, densitometers, and tensile testers.
- Documentation & Reporting: Prepare daily/monthly reports on quality performance and audit findings
PRODUCTION AND QUALITY SUPERVISOR - TILAK POLYPACK PVT LTD - Ahmedabad
(2010-12 - 2011-11)
- Production Planning & Scheduling: Developing and implementing production plans to meet targets, Managing shift schedules, and ensuring optimal raw material utilization.
- Process Monitoring & Quality Control: Monitoring film extrusion, printing, and lamination processes to meet strict specifications, conducting quality checks, and reducing defects.
- Team Leadership & Safety: Supervising operators, training staff, enforcing 5S housekeeping, and maintaining a safe working environment compliant with safety regulations.
- Waste & Cost Reduction: Identifying inefficiencies, reducing scrap rates, and improving overall plant productivity. Documentation & Reporting: Maintaining accurate production records, inventory.
Production Extrusion Department - Polythene Industries Ltd - Nairobi, Kenya
(2011-01 - 2019-12)
Ramco Group
- Production Planning & Execution: Scheduling production based on demand, ensuring on-time delivery, and managing the entire manufacturing process from raw materials to finished products.
- Technical Operations & Maintenance: Overseeing extrusion machine setups, optimizing process parameters (temperature, pressure, speed), conducting preventive maintenance, and troubleshooting, particularly on 3-5 layer blown film lines.
- Quality Control & Compliance: Maintaining consistent film quality (thickness, tensile strength) to meet customer specifications, ensuring compliance with safety, environmental, and quality standards.
- Cost Management & Efficiency: Reducing waste, increasing productivity, and implementing cost-cutting measures.
- Team Management: Leading and training operators, organizing shift management, and evaluating performance
Position - INDUSTRIAL PACKAGING LTD - Dar-es-Salam, Tanzania
(2019-01 - 2021-12)
Executive Engineer - IDMC LTD, UNIT-4 - Anand, Gujarat, India
(2021-01 - 2023-12)
