Kabilan S
Digital Design Engineer with hands-on experience in digital systems, embedded hardware, and low-level programming
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About
Digital Design Engineer with hands-on experience in digital systems, embedded hardware, and low-level programming. Strong foundation in Verilog, processor design, AXI protocol, and hardware debugging, with practical implementation experience in CPU architecture and embedded platforms. Skilled in digital communication protocols, including UART, SPI, I2C, and RS232.
Quick learner with strong analytical and problem-solving abilities, actively seeking opportunities in RTL Design and VLSI engineering.
Experience
HARDWARE ENGINEER at JASWA VENDING PRIVATE LIMITED (2025-03 – 2026-05)
- End-to-End Product Lifecycle: Spearheaded the full-cycle development of an automated perfume vending machine, taking the project from a literal "napkin sketch" to a production-ready functional unit in 3 months.
- Mechanical Optimization: Engineered a custom 3D enclosure in Fusion 360 that reduced material costs by 75% and assembly complexity by 60% through integrated snap-fit components and optimized internal airflow.
- Communication Reliability: Architected a robust multi-protocol communication stack (UART, SPI, I2C) and integrated MQTT for IoT Connectivity, achieving 99.8% uptime in device-to-cloud data synchronization.
- Firmware Architecture: Developed modular, non-blocking firmware for the ESP32, allowing for simultaneous sensor polling, LED Matrix UI updates, and motor control without system latency.
- DFA/DFM Implementation: Collaborated with local vendors to ensure the mechanical design was optimized for laser cutting, reducing potential manufacturing defects by an estimated 30%
RESEARCH INTERN (GOVERNMENT-FUNDED R&D PROJECT) at IIT ROORKEE (2024-02 – 2024-04)
- Reverse Engineering & Signal Analysis: Performed forensic-level reverse engineering of PCBs and mixed-signal circuits using Digital Storage Oscilloscope (DSO), multimeters, and schematic reconstruction techniques to analyze signal paths and Analog Front-End (AFE) architectures.
- Real-Time Application Development: Architected a real-time telemetry and alert management application using Flutter, MongoDB, and Firebase, enabling live sensor visualization, automated alert triggering, and scalable user management for monitoring systems.
- PCB Design & Sensor Integration: Contributed to PCB design and embedded integration workflows for the ADXL355B MEMS accelerometer platform, focusing on reliable sensor interfacing, compact hardware layout, and system-level validation.
- Hardware & Embedded System Development: Engineered and validated embedded sensing platforms for earthquake early warning applications, integrating MEMS-based sensors, analog signal conditioning circuits, and real-time data acquisition workflows.
- R&D Documentation & Collaboration: Maintained structured technical documentation, iterative design reviews, and version-controlled development workflows using Git and Linux-based environments within a government-funded research ecosystem.
Education
Bachelor of Engineering in Electronics & Communication Engineering – Rajalakshmi Institute of Technology (2025-05)
