Process Engineer at Wood India (2023-11 – Present)
- Performed resizing calculations and verified the relieving capacities of existing relief valves/Devices, Process vent against all credible scenarios for QATAR FERTILISER Company-QAFCO
- Developed fluid list for H5 system for EPCm stage, enabling accurate design conditions, material selection, and process safety validation for ADNOC Gas Processing-P5 Project
- Developed and prepared Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs) for process systems in the Habshan 5 EPCm scope, adhering to AGES and API standards
- Prepared and Issued Cause-Effect Diagrams for EPCm phase P&IDs of H5, enhancing process safety and operational transparency
- Performed control valve sizing in utility system ensuring compliance with API and AGES Standards using in house engg tools and Aspen Hysys
- Developed Operation and Control Philosophy for H5 system for EPCm stage, defining process control strategies and operational logic
- Performed line hydraulics calculations for both single-phase and two-phase flow systems, based on latest 3D models to evaluate pressure drops, flow regimes etc.
- Addressed and closed Client Comment Resolution Sheets (CRS), ensuring design documentation adhered to project specifications, technical standards, and client-defined requirements
- Prepared a detailed line list for Habshan 5 Process P&IDs within the EPCm scope, ensuring accurate documentation of line specifications, services, and process data
- Developed fluid list for H7 system, enabling accurate design conditions, material selection, and process safety validation for ADNOC Gas Processing-New Gas Train-HABSHAN 7-FEED Services
- Developed and reviewed UFDs & P&IDs with AGES and API standards for critical utility systems including steam, Instrument air, cooling water, Fuel gas system, nitrogen, Water system etc.
- Participated in Design review meetings for utility systems to evaluate engineering deliverables, address client feedback, and ensure alignment with project standards and operational requirements
- Reviewed and issued the Design Review Closeout Report by coordinating with cross-disciplinary teams and compiling relevant data to ensure comprehensive documentation and alignment with project standards
- Prepared Equipment list for the Habshan 7 Utilities in compliance with project P5 specifications
- Prepared a detailed line list for Habshan 7 Process P&IDs within the NGT scope, ensuring accurate documentation of line specifications, services, and process data
- Reviewed and updated performance guarantee documentation to reflect the latest design specifications, ensuring alignment with current engineering standards and operational requirements
Asset Optimization Engineer-PXP at Flsmidth India Private Limited (2022-01 – 2023-01)
Specializing in implementation of APC solutions for cement and mining industries. Experienced in configuring Model Predictive Control (MPC) and implementing real time process optimization to drive operational efficiency, energy savings and production stability.
- Deployed APC application using FLS ECS/Process Expert (PXP) tool box, which included Model Predictive Control (MPC) and User Defined Logic for SAGAR CEMENTS and FINNSEMENTTI-Finland
- Commissioned Vertical Roller Mill Application Successfully -coordinated the timely launch of a new Project critical to the company's strategic objectives including project scale-up, technology transfer, and personnel training
- Effectively supported aggressive production schedules while optimizing procedures, minimizing downtime, yield losses, and process delays for processes operating simultaneously
- Developed an exceptional knowledge and understanding of current Good Manufacturing Practices, Safety, and Environmental Compliance Policies
- Performed pre-commissioning activities for Kiln, Vertical Roller Mill (VRM) and Ball Mill, including system inspection, equipment alignment verification, and interlock checks
- Successfully Executed on-site commissioning of Vertical Roller Mill (VRM) and Ball Mill for DALMIA CEMENTS, ensuring optimal equipment performance and adherence to process parameters
- Utilized PXP insights to fine-tune mill operating conditions, leading to higher stability, reduced variability, and sustained product consistency
- Give training to technicians regarding proper troubleshooting techniques of continuous process operations
Production Engineer at Tamil Nadu Petroproducts Limited (2023-02 – 2023-11)
- Operated DCS panel version Yokogawa DCS Centum VP CS3000 and troubleshooting the plant and took necessary actions for quality control
- Optimized the plant using ASPEN tech APC-DMC, and Aspen IP-21
- Experience in field operations including start-up and shutdown of PACOL unit (paraffin conversion into Olefin) section and Detergent Alkylation section
- Handful of Experience in operating equipment such as Pumps, Multistage compressors, Distillation columns, Reactor, LNG-fired heaters, Hot oil heaters, and Tank farms
- Handful of Experience in operating utility units such as Instrument Air Drier, PSA, Boilers, and Cooling towers
- Fully acquainted with corporate directives, site-specific rules, safety regulations, and environmental protection measures and that they perform their work. Equipment performance capturing, analyzing, and preparing reports.
