Assistant Manager - Operation & Maintenance at Bhoruka Extrusions Ltd. (2025-01 – Present)
Experienced Electrical, Hydraulic and Industrial Automation Engineer with over 10 years of hands-on experience in Leading & Handling Aluminium Extrusion Projects, Automation systems, Hydraulic System, Extrusions Press, Basic PLC programming, control panel design, and industrial drives. Proven track record of improving production efficiency through system modifications, Preventive Maintenance, and Automation solutions.
- Lead the design, development, and commissioning of Brand New HLT YPL3000 Extrusions Press with Fully automated Line from K-CAL and L&H Machinery.
- Independently handle complete Project with Engineering Technical & Civil related works.
- Technical selections Installation & commissioning of various Plant ultites including Complete Centralised Air Circulation system (Atlas Copco Automation), Cooling Tower Automation including various Energy saving projects.
- Involved in Installation & Errection of New Ampules Roof Top Solar panel system (216KW).
- Lead & Experience in Handling Civil Works related to Press & Ultites Installation.
- Installation & Errection of New 2500KVA (2.5MVA) Transformer System with suitable HT VCB systems.
- Experience in Planning, Designing & Selection of Various Electrical Equipment's suitable of Complete electrical system up to 5MW.
- PIC / Responsible for Complete Engineering, Technical & Operation of Extrusion Press.
Extrusion Maintenance Specialist - Operation & Maintenance at Exlabesa Extrusion Ltd. (2023-01 – 2025-01)
- Demonstrated ability to lead teams, communicate technical concepts clearly, and coordinate between departments to achieve production goals.
- Complete Engineering, Technical & Operation of Extrusion Press.
- Ability to Handle the Shift with complete maintenance of electrical & mechanical extrusion equipment
- Collaborate with cross-functional teams and lead a team of technicians and junior engineers for timely project delivery.
- Develop and implement preventive maintenance procedures for electrical systems and assist maintenance teams in execution.
- Independently handle PLC programming, communication setup, and troubleshooting for a wide range of industrial automation projects.
Senior Engineer - Electrical Maintenance at Bhoruka Extrusions Ltd. (2021-01 – 2022-11)
- Electrical Maintenance in-charge of Anodizing Plant & Powder Coating Plants & Tool room.
- Responsible for utilization & cost control of maintenance related spares & Spares management
- Work Planning, Scheduling and Implementation of Preventive, Predictive & Proactive Maintenance Program.
- Erection and commissioning of Nordson Make fully automated powder coating booth.
- Responsible for Preventive, Predictive & yearly maintenance of Nordson Powder coating booth.
- Troubleshooting & Breakdown maintenance of Complete powder coating booth including coating booth.
- Responsible to work & handling of new projects, project planning, Instrumentation.
- Responsible for Breakdown Management within targets.
- Responsible for preparation of RCA, 8D & Fish bone analysis for repetitive & long breakdowns.
- Responsible for taking Preventive & corrective action plans to avoid repetitive & long breakdowns.
- Developing and finding new spare part to reduce maintenance cost and plant performance.
- At Bhoruka I am working in a managerial role as second line Maintenance Electrical Head.
Engineer - Electrical Maintenance at Bhoruka Extrusions Ltd. (2019-01 – 2021-01)
- Overall responsibilities related to Extrusion equipment & new projects based on Electrical, Mechanical, Hydraulic & Pneumatics etc. and taking care of total Plants Preventive, Breakdown, Predictive and proactive maintenance of Extrusions presses [2750, 1100, 1800=. 9", 6", 8"], Tool Room & Foundry, finishing lines Anodizing, Powder coating small fabrication plant related all equipment and related total plant utilities like Cooling tower, compressors, DG's, ETP & STP.
- PLC Basics (programming & communication) & PLC Troubleshooting skills.
- Ability to backup and restore PLC and HMI applications (Allen-Bradley preferred, Siemens)
- Utilizes a variety of equipment in the maintenance of the facilities, including: power tools, basic tools, and other maintenance equipment
- Support and/or participate on Continuous Improvement Activities such as: Kaizen, Ideas Programs, cost out and/or demonstrate improvements in goals year over year in our processes or practices aligned to achieve or business goals and/objectives
- Analyzes and resolves work problems, or assists workers in solving work problems
- Suggests changes in working conditions and use of equipment to increase efficiency of work crew
- Interprets company policies to workers and enforces safety regulations. Identify/resolve facility and equipment related safety issues.
- Also, I am having very good maintenance soft skills like Kaizen, RCA[5Y], OPL, condition monitoring.
- Training to staff, Workmen & casual labor on technical skills on day-to-day basis.
Junior/Asst Engineer - Electrical Maintenance at Bhoruka Extrusions Ltd. (2018-06 – 2019-06)
- Support & Training on learning PLC Basics, Programming & Communication.
- Support and participate on Continuous Improvement Activities such as: Kaizen, RCA, OPL and demonstrate improvements in goals year over year in our processes
- Basic computer knowledge & MS office.
- Able to read & understand electrical drawings & wirings.
- Planning & performing the Preventive Maintenance Activities Utilities and all industrial equipment's.
- Maintenance of DG's, Compressors & facilities.
- Man Power handling & Breakdown Maintenance.
- Equipment Spare management & handling.
- Planning & workflow management in SAP.
- SCADA & Thermal Imaging reports & Analysis.
Project Engineer - HDI/HF PCB Technologies at AT&S India Pvt Ltd. (2018-06 – 2019-06)
- Involve in Research & development of Multilayer HF & HDI PCB Boards.
- Overall responsibilities related to operation & maintenance in manufacturing of PCB Sample prototypes.
- Setting a team for the project related activities.
- Experience in managing production operations with key focus on the optimal utilization of the resources.
- Maximized productivity on the job by developing and implementing innovative production processes for new and existing products.
- Implemented process improvements to increase yields, improve quality and reduce downtime.
- Plan and review engineering activity, provide support on technical issues, establish measure for process performance.
- Taking care of overall production activities & guiding production executive in achieving the Targets.
- Have worked in all the process & have complete knowledge on PCB printing/manufacturing.
- Inspecting & generating reports of First Article (Prototype) Before mass production.
