Quality Engineer at Jabee Plastic (2026-02 – Present)
- Perform in-process inspection of running production lines to ensure adherence to quality standards and identify defects at early stages
- Inspect assembly operations to verify proper fitment and functionality of components such as valves, fittings, and connectors
- Conduct dimensional inspection using measuring instruments to ensure compliance with specified tolerances
- Carry out Melt Flow Index (MFI) testing of polymer raw materials to validate material quality and consistency. Monitor and review hydraulic testing reports to ensure product performance under pressure conditions
- Prepare and maintain Pre-Dispatch Inspection (PDI) reports for finished goods
- Identify quality issues on the shop floor and take immediate corrective actions in coordination with production teams
- Support defect analysis and resolution to minimize rework and rejection
Production Engineer at Finolex Industries Ltd (2022-09 – 2023-03)
- Diagnosed and resolved technical issues in the CPVC pipe manufacturing, reducing downtime by 25% and improving line efficiency through root cause analysis (RCA) and process optimization
- Fine-tuned key process parameters (screw speed, die temperatures, vacuum calibration, puller speed) and to minimize defects such as ovality, surface roughness, and dimensional inconsistencies
- Conducted daily troubleshooting of extrusion equipment, including die heads, vacuum tanks, and cooling systems, ensuring optimal product quality and continuous operation
- Led training sessions for production staff on extrusion troubleshooting, safety protocols, and best practices for operating extrusion equipment, and developed SOPs for common defect resolution and best practices
- Ensured compliance with industry safety regulations and environmental standards during troubleshooting and production activities
Graduate Engineer Trainee (GET) at Classic Industrial Export Limited (2020-11 – 2021-11)
- Gained comprehensive experience in tyre inner tube manufacturing processes, including mixing, extrusion, splicing/building and curing areas
- Collaborated with QA and Maintenance teams to implement corrective actions, resulting in minimizing the product rejections and consistent compliance with ASTM and ISO quality standards
- Supporting continuous improvement initiative by applying quality management principles (e.g., Total Quality Management, Six Sigma) to reduce defect rates, improve product reliability, and optimize process parameters
- Utilized tools like 5 Whys, Fishbone diagrams and Specification tree diagrams to identify root causes and implement long-term corrective measures
- Maintain Check list and Defect analysis report on regular basis and perform trials for process improvement. We were able to bring down the overall defect rates from 15 % to 9 %
Plastic Product Design Engineer at Auto Alpha Engineering Pvt. Ltd. (2024-06 – 2025-03)
Designed and developed complex plastic components and assemblies using CATIA V5, ensuring compliance with DFM and industry standards. Expertise in Part modelling and Surface modelling.
- Created 3D models and 2D drawings for injection moulded parts, incorporating draft angles, wall thickness, and ribs to optimize moldability
- Worked on Automotive plastic Projects like Door trims (Map-pocket/Bezel Cover/Armrest), Pillar trims (A-Pillar, B-Pillar), Seating Plastic parts (Recliner Cover, Rail cover)
- Identify the defects of designed part like Sharp steel condition, root thickness for possible sink-marks. Implemented design changes to minimize Plastic Defects, addition of solutions for sink mark like material addition, draft reduction, coring out material etc
Internship at Garware Polyester Ltd
- Gained insights into raw material processing i.e. base PET resin preparation
- Gained insights into polyester film production process, casting molten PET into chill roll to form uniform film sheet, cooled and then biaxially stretched in machine direction & transverse direction, undergone surface treatment and then rolled up for shipment
