Manikandan.a

Overall 23 years of significant, progressive experience in Manufacturing Field. Working experience and good knowledge in Plastics processing and Production. Hands on experience in INJECTION MOULDING PRODUCTION AND ASSEMBLY PROCESS. Process and handling of Production shop. Dedicated, self-motivated achiever who is committed to success and adept at juggling Multiple tasks in a high-pressured environment.

Deputy Manager - Production and Processing (Molding and Assembly Process) - Ucal Polymer Industries

(2024-07)

Over all Plant Production, New Project Handling, mold and Mc Maintenance. Company Manufacturing Thermoplastic injection Molding parts and Rubber part Needle, in Automotive Industries. Manufacturing of Solenoid Assembly, Vacuum pump Assembly, Fuel pump assembly parts, Float Assembly. Customers: TVS, TATA Motor, Honda, Hyundai, Mahindra and Mahindra.

Manager Production and Process (Moulding and Assembly) - Sri Ambal Polymers - Chennai

(2021-05 - 2024-07)

Over all Plant Production, Quality, Store & Dispatch. Company Manufacturing Automobile and Home Appliance Product. Customers: TVS (sundram fasteners), Precitek, Joyson, PHA India, Samsung, Donga, Butterfly & Agilitive.

Assistant Manager - Plastics - Rialto Enterprises Pvt Ltd (Oral-B, P&G Group) - Melakottaiyur – Chennai

(2019-07 - 2021-04)

Manufacturing Oral-B tooth Brush.

• Overall Handling 10 suppliers
• Raw material planning, production planning, New Mold Manufacturing, and development
• New Supplier development
• Supplier side Process Audit, product Audit done
• New mold Trial for Mold maker and Molder side through scientific injection Molding process
• Mold issue Resolved and Spare Maintenance
• Monthly Training given to supplier

Senior Executive – Production and Process (Moulding and Assembly) - Rokiminda co. pvt ltd. - Chennai oragadam

(2017-05 - 2019-07)

• Daily meeting with shift in charge discuss in production target and reason for down time yield and OEE
• Process Optimization & Control of Injection molding
• Process optimization & control of Assembly line
• All new mold trial taken and PPAP Completed after approval customer sign
• To attend the process trouble shooting & Robot trouble shooting
• IQA in IATF 16949:2016, TPM & and TS16949 activities
• Preparation of production reports & ISO Audit
• Process audit, continual improvement for production system
• KAIZEN improvement and 5 s activities
• Involvement of new project activities
• Monitor the material specification
• Over all controlling production shop floor actives and planning
• Monitor the Quality & Quantity of WIP product
• To increase the Productivity
• Reduce the shop floor rejection
• Raw material planning for daily production
• PM Plan m/c and mold for weekly
• Operator training and skill matrix update
• Monthly Operator training and skill matrix update
• All assembly poke yoke system
• RCA analysis for Rejection & break down (M/C & MOLD)
• SAP & MS Office skill
• Conduct FMEA, Cpk – capability study for new molds and Process
• PPM analysis and devising a strategy for PPM reduction
• Internal Auditing of Quality Management system Based on IATF 16949:2016
• Raw material Reconciliation (System vs. Physical)
• Implement Audit Recommendations and Adherence to HSE / ISO procedures
• Implement of Toyota production system
• Implement of IOT
• Implement of DOE

Senior Engineer Production and Process - Sanwa Synergy Holdings India pvt. ltd. - Chennai

(2012-07 - 2017-05)

Engineer – Injection molding and Process - Mother son automotive Technologies & Engineering Ltd. (A division of sumi motherson system) - Sriperumbudur

(2008-08 - 2012-07)

Engineer - Production and Process - Karthikeya plastics technologies Pvt Ltd. - Chennai

(2006-05 - 2008-08)

Asst Engineer - Production and Process - Karnataka Plastics industries PVT Ltd. - Bangalore

(2002-04 - 2006-05)

B.Tech - Mechanical Engineering - SRM University, Chennai

DIPLOMA IN MECHANICAL ENGINEERING (DME) - Mechanical Engineering - S.A. raja's polytechnic college, Vadakangulam