Manjesh B
Senior Plant & Machinery Engineer
Hire this person
Send a job offer directly to this candidate
About
Senior Plant & Machinery Engineer with 12+ years of experience in project execution, manufacturing operations, maintenance management, process improvement, and engineering excellence across industrial and healthcare sectors. Proven expertise in leading cross-functional teams, managing large-scale projects, optimizing maintenance strategies, reducing operational costs, and driving continuous improvement initiatives. Strong knowledge of SAP MM, SAP PM, Lean Manufacturing, CAPA, PFMEA, and project lifecycle management.
Recognized for delivering projects on schedule, ensuring regulatory compliance, and improving equipment reliability and operational efficiency.
Experience
Senior Engineer Plant & Machinery - Reliance Industries Limited - Bengaluru
(2015-09 - 2026-01)
- Lead end-to-end project planning, execution, monitoring, and closure activities for engineering and industrial projects.
- Establish project baselines, define scope, allocate resources, and ensure successful execution within timelines and budget.
- Forecasted spare parts requirements based on maintenance schedules, equipment criticality, and historical consumption data
- Managed and maintained Bills of Materials (BOMs) for manufacturing and maintenance operations.
- Led end-to-end CAPEX project execution from concept, planning, budgeting, procurement, installation, commissioning, and handover.
- Coordinated with procurement, finance, and vendors to ensure timely PO release and material delivery
- Coordinated with engineering, contractors, vendors, and operations teams to ensure smooth equipment installation
- Plan and execute preventive, predictive, and corrective maintenance programs.
- Analyze equipment performance and implement reliability improvement initiatives.
- Reduce downtime through proactive troubleshooting and maintenance planning.
- Maintain maintenance records, compliance documentation, and audit readiness.
- Manage departmental budgets and optimize resource utilization.
- Monitor project expenditures and prepare management reports.
- Improve inventory control and spare-parts management strategies.
- Manage vendor relationships, service contracts, and annual maintenance agreements.
- Negotiate commercial terms to ensure quality service and cost effectiveness.
- Evaluate vendor performance and compliance with project requirements.
- Managed creation, maintenance, and optimization of Bills of Materials (BOMs) for maintenance
- Coordinated with engineering, procurement, production, and maintenance teams to implement BOM revisions and engineering changes
Process Manufacturing Engineer - Wipro GE Healthcare - Bengaluru
(2011-01 - 2013-12)
- Supported manufacturing process development, validation, and qualification activities.
- Conducted PFMEA and risk assessment studies to improve process reliability and product quality.
- Led Environmental, Health & Safety compliance initiatives supporting plant objectives.
Education
Master of Technology (M.Tech) - CAMDA - Manipal Institute of Technology, Manipal (2011)
Bachelor of Engineering - Mechanical Engineering - Nagarjuna College of Engineering & Technology, Bengaluru (2009)

