Manoj

Electrical maintenance engineer with 1+ year of hands-on industrial plant experience at Aquasub engineering foundry, specializing in troubleshooting automated pump/motor manufacturing lines. Proficient in PLC fault-finding, sensor integration, VFD parameterization and HMI alarm diagnostics. Seeking an Automation Engineer role to design, commission and maintain robust industrial control architecture.

MAINTENANCE | ELECTRICAL MAINTENANCE ENGINEER at AQUASUB ENGINEERING UNIT-5 FOUNDRY | Aquasub | Aquatex | Texmo (2025-06 – 2026-07)

• Robotics and Cell integration: Executed routine preventive maintenance and calibration for Difacto robots cells (FANUC R-30iB) and ABB robots (Omnicore controllers); resolved teach pendants fault codes, mastering issues and safety I/O interlocks with downstream automated line.
• Foundry and Process Machinery controls: Diagnosed and resolved electrical and control breakdown across high throughput DISA DMM D3 molding lines, SAM 10 sand mixers, AMC, SBC RC plant, Cool drum sustaining 95%+ operational line availability.
• Furnaces and heavy power: Maintained 5T induction furnaces and 5500kVA transformers, troubleshooting inverter panels, cooling interlocks, capacitor banks and thermal protection.
• Autonomous and Material handling automation: Maintained, diagnosed and restored Automated Guided vehicle (AGVs) and heavy material handling system including 10 Ton and 15 Ton overhead EOT cranes by troubleshooting drive controls, limit switches, optical sensors and radio remote control circuits.
• Conveyor and field instrumentation logic: Traced and rectified analog/digital sensor loops, safety pull cords, zero speed switches and motor drive faults across high-capacity continuous belt conveyor networks.
• Substation and switchgear: Handled PM and testing for an on-site 110KV EHT substation including SF6 breakers, MV switchgears and LT MCC panels.
• Plant utilities and backup power: Managed PM, fault diagnostics and operation of Cummins Powerica DG (1250KVA, 380KVA, 30KVA) and ELGI screw compressors (EG160P / 90P) ensuring uninterrupted plant air delivery and seamless AMF power changeovers during grid outages
• Captive solar power plants(1875KW): Oversaw electrical maintenance, inverter health and grid-tied operation enabling real-time telemetry, energy generation analytics and remote alarm monitoring over MQTT/cloud dashboards for predictive maintenance

EMBEDDED SYSTEMS | INTERN at VAAYUSASTRA AEROSPACE PVT., LTD., RTBI, IITM RESEARCH PARK | Vaayusastra (2023-02 – 2023-02)

• Programmed microcontrollers (such as Arduino, ESP32, Raspberry pi) using Embedded C for automated sensor data acquisition and motor control logic.
• Configured analog and digital I/O interfaces with sensors and actuators via standard serial protocols UART, I2C, SPI.
• Designed and debugged embedded circuit prototypes on breadboards, verifying logic states and signal integrity.

B.E in EEE – KONGUNADU COLLEGE OF ENGINEERING AND TECHNOLOGY (2021-10 – 2025-04)

HSC – VIDYAA VIKAS INTERNATIONAL SCHOOL (2020-03)