Manojkumar K

Production, Quality and Testing Engineer with 16+ years of experience in pump and motor manufacturing, production, testing, quality inspection and service activities. Experienced in final testing of pump sets, ISI testing, production planning, motor and pump assembly, winding, root-cause analysis, corrective actions, calibration documentation, vendor inspection, customer complaint handling and workforce management. Hands-on experience with No-Load, Torque, Full-Load and Temperature-Rise Testing, along with 5S, Kaizen, Kanban, preventive maintenance and ISO-related documentation.

ISI Testing & Production Engineer - GEE CO PUMPS - Coimbatore

(2026-03)

• Perform final testing and inspection of pump sets as per production requirements.
• Conduct ISI testing, including No-Load, Torque, Full-Load and Temperature-Rise Tests.
• Monitor production activities for pump assembly and ensure production targets are achieved.
• Identify testing and production-related problems and take suitable corrective actions.
• Coordinate with production teams and workers to achieve daily production targets and maintain product quality.
• Check pump performance and ensure test results are properly recorded.
• Prepare and maintain pump performance test reports and testing documentation.
• Monitor quality during production and final inspection.
• Support troubleshooting of pump testing and assembly issues.
• Coordinate with workers and production teams for smooth day-to-day production activities.

Office In-Charge - SREE RAYAR ASSOCIATE, COIMBATORE - Coimbatore

(2025-01 - 2026-02)

• Managed site works and coordinated day-to-day activities.
• Handled billing and accounting-related works.
• Managed office maintenance and related administrative activities.

Senior Engineer – Production & Testing - MAYUR MOTOR INDUSTRIES - Coimbatore

(2023-01 - 2024-12)

• Performed final testing and inspection of pump sets.
• Conducted ISI testing including No-Load, Torque, Full-Load and Temperature-Rise Tests.
• Analysed final testing problems and implemented suitable corrective actions.
• Planned production activities for motor assembly, pump assembly and winding based on production requirements.
• Successfully implemented 5S in the assembly area.
• Coordinated Kaizen and Kanban activities within the unit.
• Handled preventive and breakdown maintenance activities for machines and electrical systems.
• Managed workmen effectively to achieve production targets.
• Conducted skill-development activities and trained workers to become multi-skilled.
• Coordinated with the New Product Development team for developing new products.
• Handled customer complaints and site installation-related problems.
• Performed Root Cause Analysis (RCA) and implemented corrective solutions.
• Followed up with vendors for outsourced parts.
• Maintained production records, documentation and related files.
• Maintained test certificates, calibration certificates and documents required for ISO audits.
• Prepared monthly production reports and rejection documentation.
• Handled vendor inspection for forging, casting and selected machining components.

Senior Engineer – Production & Testing - EKKI PUMPS - Coimbatore

(2020-09 - 2022-12)

• Performed final testing and inspection of pump sets.
• Conducted ISI testing including No-Load, Torque, Full-Load and Temperature-Rise Tests.
• Analysed testing problems and provided suitable corrective actions.
• Maintained instrument calibration reports.
• Performed winding testing.
• Prepared Quality Assurance Plans for current and new products and components.
• Maintained paint hatch records and monitored paint quality accuracy.
• Responsible for pump dispatch activities.
• Prepared monthly production reports and rejection documentation.

Senior Engineer – Production & Testing - RAMESH PUMPS PVT. LTD. - Coimbatore

(2012-07 - 2020-09)

• Performed final testing and inspection of pump sets.
• Conducted ISI testing including No-Load, Torque, Full-Load and Temperature-Rise Tests.
• Analysed testing problems and implemented suitable corrective actions.
• Performed winding testing.
• Planned production activities for motor assembly, pump assembly and winding based on production requirements.
• Handled service-related activities.

Junior Testing In-Charge - CONFAB PUMPS - Coimbatore

(2010-09 - 2012-05)

• Performed final testing and inspection of pump sets.
• Conducted ISI testing including No-Load, Torque, Full-Load and Temperature-Rise Tests.

B.E.

• Electronics & Communication Engineering (ECE) - Government College of Technology, Coimbatore (2019)

Diploma - Electrical & Electronics Engineering (EEE) - Ramakrishna Mission Vidyalaya Polytechnic College, Coimbatore (2010)

HSC - St. Michael’s Higher Secondary School, Coimbatore (2007)

SSLC - Bishop Oubagaram’s High School, Coimbatore (2005)