Melbin George

FEA & Structural Integrity Engineer with 4 years of distinguished experience in specializing structural validation, failure analysis, and qualification of flight-critical rocket propulsion systems and liquid propellant tankages. Combine strong first-principles knowledge of solid mechanics with advanced computational methods to ensure structural reliability under extreme aerospace environments.

FEA Engineer - Hydro Pneumatic Engineers (Hyd) Pvt. Ltd. - ISRO, LPSC, Trivandrum

(2022-12)

• Conducted advanced static, thermo-structural, modal, and eigenvalue buckling simulations for propulsion tankages and structures.
• Developed multi-scale (global-to-local) finite element models to evaluate localized stress concentrations, strain distribution, and critical bolt loads.
• Correlated pre-test predictive models with post-test experimental data to validate structural integrity and refine FEA accuracy.
• Engineered alternative design solutions and structural modifications for components failing to meet safety margins, successfully restoring structural integrity.
• Evaluated manufacturing non-conformances (weld mismatches, porosity, GBPM, and weld collapses) to determine structural acceptability for flight hardware.
• Automated simulation preprocessing and post-processing workflows using Python and APDL scripting, accelerating analysis turnaround times.

Production coordinator - Dent Care Dental Lab. - Muvattupuzha, Kerala

(2021-10 - 2022-04)

• Workflow Tracking: Managed production scheduling for thousands of precision components via ERP, securing a 95% on-time delivery rate.
• CAD/CAM Optimization: Balance workloads across digital CAD/CAM design, 3D printing, and milling teams to maximize plant efficiency.

Product Design Engineering - KKM SOFT, Trivandrum (2022-04 - 2022-10)

B-Tech - Mechanical Engineering - Mahatma Gandhi university, Kottayam (2014-08 - 2018-05)

Cochin Institute of Science and Technology Ernakulam