Mohamed Asik A

Process Engineer - Powertrain & Heat Treatment

Talent

Chennai, Chennai districtMember since August 1, 2023

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About

A result-oriented performer well versed in process design and implementing quality control, process excellence procedures with almost 5 years of experience as a Process Engineer in Powertrain assembly, machining & HT. Recognized consistently for performance excellence and contributions to success. Strengths in customization and analysis of process managing and execution.

Experience

Process Engineer – Powertrain & Heat Treatment (June 2021 – Present)

Segula Technologies, Chennai (On-Site: Renault Nissan Automotive India Pvt Ltd, Chennai)

Responsibilities:

 Responsible for project implementation, designing and optimizing process of powertrain systems, including engines, transmissions, drivelines, and related components.

 Involved in conducting feasibility studies, selecting appropriate technologies, and ensuring compliance with industry standards and regulations.

 Involved in planning and executing tests to validate the performance, durability, and reliability of powertrain systems.

 Involved in providing test procedures, analysing data, and collaborating with cross-functional teams to resolve any identified issues.

 Involved in driving continuous improvement initiatives within the powertrain manufacturing process.

 Identifying opportunities for process optimization, cost reduction, and quality enhancement, and implementing relevant strategies and technologies.

 Responsible for collaborating with suppliers and overseeing the quality and delivery of powertrain components.

 Involved in establishing and maintaining strong relationships with suppliers, conducting audits, and ensuring adherence to specifications and timelines.

 Responsible for developing and implementing quality control processes to ensure that powertrain components meet the required standards and specifications.

 Involved in conducting inspections, analysing data, and implementing corrective actions to address any quality issues.

 Involved in analysing and improving the manufacturing and assembly processes for powertrain components.

 Identifying bottlenecks, reducing waste, and implementing lean manufacturing principles to enhance efficiency and productivity.

 Preparation and modification of Process Operation Sheet & Quality checking and control plans.

 Ensuring various heat treatment operations like Pre-Heating, Carbo-Nitriding, Tempering & Normalizing.

 Ensuring and supporting the process of Laser Welding & utilities for gears.

 Analyse the furnace & machine health and the product for the heat treatment process by standard.

 Increase part production quantity to achieve planned and full capacity, those steps qualified by several tests like

Repeatability test, HPD test, Ultrasonic test etc.

 Management Tools – QRQC, QRQE & 4M

Process Monitoring Engineer – Heat Treatment (March 2019 – June 2021)

Autotech Industries India Pvt Ltd, Ambattur, Chennai

Clients: Cummins, JVS, DLW, MTU, Tata Motors, Scania, Volvo, Kirloskar, John-Deere etc.

Responsibilities:

 Ensuring the processes of Heat Treatment goes as per PPL using SCADA.

 Monitoring the processes and metallurgical report of heat as per the control plan and analysing time study to find problems on the process.

 Evaluating field materials like Low carbon Steel alloys (SAE4140, SAE1020, 16MnCr5 etc.) to assess compliance with established specifications.

 Monitoring SCADA system for Problems and adjusted controls to maintain efficiency.

 Maintaining process parameters, conducting quality Checks on output product.

 Quality audits for QS 9000/TS16949 and CQI-9 as a special process audit.

 Manage periodic maintenance of furnaces and their utilities and maintain the record.

 Maintaining all testing records and ensure that the records are easily retrievable.

 Approve the In-process datasheet report, inspection report and receiving the report.

 Maintaining a safe healthy working environment on the shop floor, and maintaining records related to production, material movement, manpower, productivity for a line/shift.

 Regular checking and information about working conditions and availability of spares.

 Responsible for coordinating, monitoring, and tracking heat-treatment activities and well versed with PPAP and FMEA.

 Review, control and maintain quality records and non-conformances and ensure their disposition along with corrective and preventive action.

 Have knowledge and experience in the background of ISO 9001 along with data analysis and documentation.

 Metallurgical Failure Investigation analysis for root cause identification, appropriate corrective & preventive actions.

 Involved in raw materials testing and development/improvement of product/process and towards metallurgy and heat treatment quality.

 Increase part production quantity to full furnace capacity, those steps qualified by several tests like 9-Pole test, MPT test, Eddy current test etc.