Engineer in Die Casting - Complete Surveying Technologies Pvt Ltd - Noida
(2020-03)
CSTech is one of the world's leading manufacturers of surveying and construction accessories and tools such as wood and aluminum tripods, fiberglass and aluminum leveling rods/staffs, digital and analog measuring wheels, work benches, manual tile cutters and other misc. accessories. Its products are primarily sold on an OEM basis thru two of the largest global power tool suppliers with distribution in 100+ countries.
- Daily Morning meeting on shop flor with department machine operaters and helper regarding planning and line rejection.
- Daily Morning meeting with management.
- Daily data entery in ERP (machine Production, material issue and material move from shop flor)
- Inventory maintained of machine parts and assymblay line.
- Fully Resposibilily of pressur die casting machine, drill and tapping machine and vibro machine.
- Fully Resposibilily of maintenance of pressur die casting machine, drill and tapping machine and vibro machine is over.
- Responsible for overall production target and customer satisfaction with zero customer complaints.
- Monitoring, analysis and controlling inhouse process rejection to desired achieve quality target.
- Continuous improvisation of defects coming in Production lines, & stage inspection for controlling line rejection.
- To maintain and enhance Kaizen activities & to resolve work place quality issues.
- Responsible for daily/monthly MIS.
- Preparing competency chart, skill matrix & job responsibility of reporting team.
- Customer specific requirements adherence monitoring & control.
- To provide the trainings to the workers, supervisors to upgrade their skills.
- Process Qualification /Process Validation of all new set up.
Shift Incharge in Die Casting - Kumar Precision Stamping Pvt Ltd - Bahadurgarh
(2017-06 - 2020-03)
Kumar Precision Stamping Pvt. Ltd is an ISO 9001:2014 & ISO 1400:2004 certified company is a leading Manufacturing & Supplier of Electrical Stamping Table Fans, & Exhaust Fans motor for Havel's, Bajaj, Crompton, Philips, Panasonic & USHA etc.
- Handling production and quality operations to achieve efficiency in all aspects of customer service delivery cycle, ensuring timely delivery of products & monitoring customer complaints
- Developing new process concepts for production and quality optimization
- Handling costing evolution and developing cost saving project
- Devising production plan & schedule, arranging resources to ensure achievement of targets as budgeted parameters
- Maintaining and Handling all documentations for ISO/TS and handling all internal & external audit, production and quality records.
- Process Qualification /Process Validation of all new set up.
- job set up and first piece approval, Rework and Rejection Control in Shop Floor
- To conduct the daily, weekly & monthly quality meeting to discuss internal & customer complaints, actions taken, effectiveness of the actions, pending corrective actions etc.
- To provide the trainings to the workers, supervisors to upgrade their skills.
- To handle the vendor & customer complaints.
- To maintain the MIR System, Die life monitoring.
Sr. Engineer Production - Majestic auto limited - Ludhiana & Greater Noida
(2006-03 - 2017-03)
Majestic auto limited company diversified into the manufacture of 49CC Mopeds under the brand name of "HERO MAJESTIC, HERO EFFY, and HERO PUCH". Majestic auto limited is an ISO/TS/16949:2004 certified by TUV in the year 1999, ISO14001: 2006, OHSAS18001:It is manufacturing various Fine Blanking components for M/S Tata ficosa, Vols wagon, Maruti sazuki, Foundation break, Subros, Sona Koyo. Majestic auto limited is Major supplier compressor Motor, Rotor Fan Stator& Die casted rotor for M/s LG Electronics, Tecumseh, Panasonic, Samsung, and Mitsubishi Electrical & Bajaj Fan.
- Handling production and quality operations to achieve efficiency in all aspects of customer service delivery cycle, ensuring timely delivery of products & monitoring customer complaints
- Developing new process concepts for production and quality optimization
- Handling costing evolution and developing cost saving project
- Devising production plan & schedule, arranging resources to ensure achievement of targets as budgeted parameters
- Maintaining and Handling all documentations for ISO/TS and handling all internal & external audit, production and quality records.
- Process Qualification /Process Validation of all new set up.
- job set up and first piece approval, Rework and Rejection Control in Shop Floor
- To conduct the daily, weekly & monthly quality meeting to discuss internal & customer complaints, actions taken, effectiveness of the actions, pending corrective actions etc.
- To provide the trainings to the workers, supervisors to upgrade their skills.
- To handle the vendor & customer complaints.
- Knowledge of quality process tool – SPC & MSA, CTP, CTQ, DIR, Petrol inspection Reports, PDI report,
- To maintain the MIR System, Die life monitoring & 5S
Production Engineer - Dynatech Controls Pvt. Ltd. - Greater Noida
(2004-07 - 2006-03)
Dynatech Controls Pvt. Ltd. an ISO 9001:2008 certified company is a leading Manufacturing of Sheet Metal Part for Compressor, Tubular Parts (Suction Assy., Pipe Joint etc.) for Refrigerator for its prime customer LG. Company also manufacturing Evaporator Assy. for Whirlpool, AC Part HE Coil Assy. for Dehradun unit for brand Voltas.