Monojit Das
Production Engineer & Quality Inspector with 9 years of experience
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About
Mechanical Engineering professional with 9 years of hands-on experience driving shop-floor efficiency, quality compliance, and production throughput across high-volume export and TMT manufacturing environments. Proven track record in Production Planning & Control (PPC), Lean Manufacturing (Kaizen, 5S, RCA, OEE), and ISO-compliant Quality Assurance. Skilled in leveraging ERP reporting and Advanced Excel to eliminate bottlenecks and optimize supply chain operations.
Experience
Assistant Engineer – Production at SRMB Steel (2026-04 – 2026-06)
- Optimized Production Output: Formulated daily, weekly, and monthly production schedules based on customer demand forecasts, achieving 100% on-time order fulfillment.
- Enhanced Shop-Floor Efficiency: Monitored machine utilization and manpower allocation, analyzing production bottlenecks to increase Overall Equipment Effectiveness (OEE).
- Automated Inventory Tracking: Engineered comprehensive MIS reporting via ERP systems and Excel, streamlining inventory accuracy and dispatch coordination.
- Resource Cost Control: Managed inventory for chemical and operational consumables, sustaining uninterrupted plant execution while reducing material wastage by 5%.
Production Planning & Control Lead at Patton International Ltd. (2019-03 – 2026-03)
- Departmental Operations Leadership: Directed assembly, packing, and dispatch operations for EMT fittings within a 100% Export Oriented Unit (EOU), consistently delivering high-volume monthly targets.
- Process Standardization: Developed Standard Operating Procedures (SOPs) and established a comprehensive 'Product Master List' detailing component dimensions and weights, eliminating dispatch discrepancies.
- Scrap & Rework Reduction: Spearheaded shop-floor Kaizen initiatives and lean workflows, reducing scrap generation, rework costs, and cycle times.
- Cross-Functional Supply Chain Alignment: Synchronized Central PPC, Quality, Stores, Maintenance, and Procurement functions to ensure 100% raw material readiness for planned export schedules.
- Downtime Minimization: Partnered with maintenance teams to execute preventive/predictive maintenance schedules, reducing machinery breakdowns.
Quality Inspector at Patton International Ltd. (2017-11 – 2019-02)
- ISO Quality Assurance & Auditing: Conducted in-process and Pre-Delivery Inspections (P.D.I.) in full compliance with ISO 9001 standards, keeping product non-conformance below strict target thresholds.
- Technical & Material Testing: Executed mechanical and durability testing (Salt Spray, Pull/Bend, Bursting Strength, Conditioning Oven, Water Drop) to certify international quality standards.
- Root Cause Analysis (RCA): Investigated quality deviations and customer complaints using 7 QC Tools, driving permanent corrective actions that improved customer satisfaction.
- Visual Shop-Floor Management: Enforced strict 5S standards and visual boards across assembly lines, improving workplace safety and productivity.
Education
Diploma in Mechanical Engineering – Malda Polytechnic (W.B.S.C.T.E.) (2014 – 2017)
Higher Secondary – Bagnan Ananda Niketan Vidya Mandir (W.B.C.H.S.E.) (2012 – 2012)
Secondary – Birshibpur Shiksha Niketan High School (W.B.B.S.E.) (2010 – 2010)


