Monu Kumar
SAP PP CONSULTANT | MANUFACTURING & PRODUCTON PLANNING PROFESSIONAL
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About
4+ years of manufacturing/production experience with SAP S/4HANA PP training. Strong understanding of production planning and shop-floor processes with hands-on practice in Material Master, BOM, Work Center, Routing, Production Version, MRP and Production Orders. Manufacturing-domain experience supporting production planning, quality, manpower and machine operations.
Experience
Senior Executive – Production (Machine Shop – Gear Machining) - Hero Motors Ltd - Ghaziabad, Uttar Pradesh
(2026-06)
- Manage manpower, production planning, operator training and safe shop-floor execution.
- Line balancing Through gap analysis and bottleneck management.
- NPD Projects leading Planning and execution.
- Coordinate production activities and train operators to meet quality and safety standards.
- Monitor production resources and support efficient manufacturing operations.
Production Engineer – Machine Shop (Gear Machining – Engine & Transmission) - The Hi-Tech Gears Ltd. - Rajasthan, India
(2025-08 - 2026-05)
- Monitored gear and shaft machining operations including Broaching, Hobbing, Shaping, Shaving and VMC.
- Planned daily production targets and machine setup according to dispatch requirements.
- Improved productivity through line balancing, Poka-Yoke, Kaizen and cycle-time optimization.
- Coordinated with Manufacturing and Tool Room teams for process modifications and efficiency improvement.
- Planned cutting tools, supported preventive maintenance and worked on manufacturing problem solving.
- Performed CAPA, quality improvement and rejection-control activities.
Assistant Engineer – Production (Machine Shop – Gear Machining) - Musashi Auto Parts India Pvt. Ltd. - Bangalore, India
(2022-06 - 2025-07)
- Coordinated daily production with PPC, Tool Crib, Stores, Maintenance, Quality and Manufacturing Engineering teams.
- Managed production parameters, operator training, safety and utilization of manpower, machines and materials.
- Handled troubleshooting of CNC Turning, Gear Hobbing, Broaching and Shaving machines.
- Monitored and reduced rework and rejection through structured action plans and root-cause analysis.
- Worked on Plan vs Actual, PPLH and OEE improvement, productivity enhancement and rejection control.
- Implemented 5S, Poka-Yoke and Kaizen; provided real-time shift feedback and production updates.
- Key initiatives included cycle-time optimization, MIQC participation, Quality Task Force activities and wear-parts management.
Education
Diploma - Mechanical Engineering - Sandip Foundation Sri Ram Polytechnic (2018 - 2021)
Matriculation - R.U. Middle School, Samastipur, Bihar (2018)
Advanced Diploma - CNC Programming Techniques & Practices - Central Tool Room & Training Centre, Bhubaneswar
