Mouli Rajan

A dynamic and detail-oriented Mechanical Design Engineer with hands-on experience in Sheet metal design, Tool & Die Design, Cold Forging, and CAD modeling. Strong background in creating 3D/2D designs, executing manufacturing simulations, developing tools, and managing customer RFQs. Known for Problem-solving skills, technical accuracy, and commitment to delivering engineering excellence.

Executive / Engineer - New Product Development at Genau Extrusions Pvt Ltd (2026-02 – Present)

• Product Design & Development (Design detailing and modifications, Conduct design feasibility studies and propose design modifications for manufacturability.)
• NPD Process Execution (Support end-to-end NPD cycle from concept to PPAP)
• Tooling & Process Support (Work with tool design teams to develop Forging Dies, Extrusion Tooling and Related Fixtures and process related supports.)
• Customer Interaction (Technical Presentation, Requirements, Engineering standards. Prepare and Present design Proposals, Feasibility Reports and validation results)
• Validation & Testing (Conduct Simulation study, verify dimension accuracy and supporting root cause analysis for design related issues.)
• Documentation & Compliance (Creating and maintaining BOM, ECR/ECN Design database and NPD records.)

Executive / Engineer - Engineering & Design at E2 Mangal Industries Limited (Amara Raja Group) (2024-03 – 2026-02)

• Design and development of Sheet metal components and assemblies with drawing documentation and tracking
• RFQs Costing and BOM preparation
• Customer interaction, requirement gathering & technical discussion, drawing change modifications (ECR, ECN, DR)
• Used GD&T for 3Dimensional Modeling and drafting
• Preparation of deviation report & Engineering Presentations
• BOM, APQP, PPAP, RCA, TFS documentation and project tracking
• Projects worked on (Alstom - CMRL, DMRC, PML3, PERTH DMU/EMU)
• Supporting Projects (KONE Elevator Parts - Brackets, Landing sill, Ground plate) & Internal Projects for AMARA RAJA Energy & Mobility (Battery Cabinets, Racks, Furniture)

Product Engineering & Development at Ramind Cold Forge Pvt. Ltd. (INDIMET Groups) (2022-06 – 2024-03)

• Tool design for cold forging process
• cold-form simulation using COLD FORM NXT
• 3D modeling & 2D drafting using in Catia V5 & Auto cad
• Preparing RFQs and technical documentation APQP, BOM, TFS
• Conducting cold-forge Quality audit
• Creating engineering presentations and Deviation request
• Development Tracking and On time Delivery
• Projects worked on (HUSCO, HYDRAFORCE, MAINI PRECISION, TIGER, BORGWARNER SHAFT, AUTOMOBILE COMPONENTS)

Bachelor of Engineering (B.E.) in Mechanical Engineering – K.C.G College of Technology, Chennai (2018 – 2021)

Diploma in Mechanical Engineering in Mechanical Engineering – Rajagopal Polytechnic College, Vellore (2014 – 2017)

SSLC - Secondary School Leaving Certificate – Holy Angels Matric Hr. Sec. School (2013 – 2014)