Mukesh R. Pagar

A professional having totalled around 18+ years' experience, 2 year in field of project, 7 year in field of production, 6.5 year in industrial safety and 2+ year in Factory GM. Proficient in assisting for safety risk assessment and implementing various measures to achieve safety in the plant with cGMP. Evaluates hazardous conditions and recommends engineering & administrative control with the use of PPE'S. Possess in knowledge of chemical processing equipment principles and practices.

Handling Effluent Treatment

Plant (ETP) activity.

Factory General Manager at CERAMAT PVT LTD (2022-05 – Present)

Company is involved in manufacturing of Thermal Spray Grade, Phase pure and IG grade Hydroxyapatite (HAp) powder, which has application in Orthopaedic implants coating, Oral care, Cosmetics and usage in laboratory.

• Using engineering principles to solve problems and improve processes
• Designing, proposing, implementing, reviewing and correcting plans to ensure company goals are achieved
• Observing production processes and finding ways to increase efficiency and quality
• Develop manufacturing processes that minimize waste and increase the quality of finished products
• Monitor and test processes and products found in all phases of production
• Develop and implement safety procedures for staff working with hazardous materials
• Design, plan and implement the layout of manufacturing equipment to optimize production and decrease costs
• Travel to work sites and locations to learn about project needs and design assist with timelines
• Provide support to all production teams and manage efficient integration of work flow
• Ensure compliance to all schedule for machines and facilities and assist in installation of all equipment's
• Provide support to all facility activities and prepare plans for plant
• Maintain efficient quality of all products within required budget and prepare schedule
• Prepare and implement monthly production schedule
• Implement QMS SOP

Asst. Manager (Environment, Health and Safety) at OC SPECIALITIES PVT LTD (2019-12 – 2022-05)

Pharmaceutical intermediate and Agro intermediate manufacturing unit.

• Conduct the PSSR (Pre Start-up Safety Review) for new MOC, new product and equipment
• Recording of daily Near miss, incident and accident and their compliance
• Investigate accident and incident root cause, initiate CAPA
• Preparation of monthly MIS (Management Information System) report
• Conduct JSA (Job Safety Analysis) for non-routine activity
• Preparing schedule and conducting safety training on monthly basis
• Conducting safety audit on monthly basis in coordination with HOD's and plant incharge
• Coordinate with other department related to legal statutory compliance
• Conduct safety sub-committee meeting as per MFR
• Updating and monitoring training history card, if any deviation observed inform to related section HOD
• Coordinating with external party related safety equipment's
• Prepare department wise safety check list

EHS-Executive (Environment, Health and Safety) at DELTA FINOCHEM PVT LTD (2016-09 – 2019-11)

API Manufacturing unit.

• Meeting the norms & statutory compliance of the effluent as per the MPCB & Consent to operate
• Prepare various types of EHS drawings such as Emergency Evacuation plan, Hazardous zone classification, Fire extinguisher layout, Fire alarm layout etc
• Prepared and updated On site emergency preparedness and response plan as per guidelines
• Conducting hazards identification & risk assessment (HIRA) in unit
• Preparation of standard operating procedure (SOP) related to EHS activities
• Prepare EHS training schedule and carry out EHS training for all personnel in the unit
• Monitor contractor management system and work permit system i.e. Hot work permit, confined place permit, Work on Height
• Initiated and implemented CAPA action based on HIRA
• Ensured all safety standards should be implemented in new development project
• Conducting Mock drill regularly as per Maharashtra Factory Rule (MFR)
• Advise management on safety aspects & necessary measures to prevent personnel injuries
• To provide and ensure the correct use of PPE & safety devices as per the working condition
• Ensure that all lifting and tackles are tested regularly by competent person as per factory act 1948
• Conduct safety audit as per IS 14489
• Celebrate the National safety week
• Handling ETP plant activity and all other aspects of environment monitoring of the unit
• Involve Anaerobic Treatment, Storage of Effluent, Separation of effluent on the basis of Toxicity, Neutralization of Effluent, Primary treatment with Dissolved air Flotation system, Activated sludge process, Tertiary treatment by chemical coagulation & polyelectrolyte
• Analysis from QC & controlling the effluent parameter as per the result e.g. COD, pH, TDS on daily basis
• Handling two stage Multiply Effect Evaporator (MEE), filter press, RO plant
• Hazardous waste disposal
• MPCB consent to operate documentation
• DISH liasioning documentation
• MoEF liasioning documentation
• Annual Environment statement return Form V, Hazardous waste return Form IV
• In-house Spillage management kit
• Promote safety suggestion scheme to motivate employees with new idea on safety and cost reduction

EHS Coordinator (Environment, Health, Safety) at ELECTRONICA TOUGH CARB LTD (2014-04 – 2016-08)

Manufactures of Tungsten Carbide.

• Developed and maintained hazards identification & risk assessment with mitigation plan
• Holding toolbox talks, safety check lists PPE's distribution & use
• Conducted & monitored industrial hygiene surveys test area includes ventilation, noise and heat
• To remove the unsafe condition and preventing unsafe action by employees
• To provided safety tag, safety instruction, safety slogan, safety devises and first aid box as per requirement
• Planned & maintained fire protection equipment such as fire extinguisher, fire detection and alarm system, fire hydrant system, fire mock drills
• Conducting mock drill trial for nitrogen auto purging system

Production Engineer at ELECTRONICA TOUGH CARB LTD (2008-04 – 2014-03)

Manufactures of Tungsten Carbide.

• Working in all production and safety activities
• Looking forward regular shift work & manpower distribution according to production requirement
• Customer audit preparation
• Ensure that all parameter during production activity is within documented range
• Inspection the material during production
• Coordinate with engineering staff to maintain the smooth operation of all equipment related to production
• Inspection of work site for identification of unsafe act, unsafe condition and reporting its
• Preparation monthly production report and submission
• Maintaining documents as per ISO 9001:2015

Project Engineer at UNITOP AQUACARE (2007-10 – 2008-03)

Marketing, sales & after sales service of CRP & SRP (Caustic Recovery Plant & Salt Recovery Plant i.e. Multi effect evaporator). Job profile includes erection & commissioning and trouble shooting of Caustic Recovery Plants and Salt Recovery Plants.

Project Engineer at Ketron Technologies (2006-08 – 2007-09)

Manufacturing of Powder Transfer System. Job profile includes Inspection & testing of materials and systems.

Advance Diploma in Energy Management & Audit – M.S.B.T.E. Mumbai (2023 – 2023)

PG in Chemical Process Safety – NPTEL, MoE, Govt.of India (2022 – 2022)

Diploma in Drug Regulatory Affairs – UGC, Nasik (2020 – 2020)

Advanced Diploma in Industrial Safety – M.S.B.T.E. Mumbai (2014 – 2014)

M.B.A. in Manufacturing Management – Y.C.M.O.U., Nasik (2011 – 2011)

B.E. in Chemical Engineering – Pune University (2006 – 2006)

Diploma in Chemical Engineering – M.S.B.T.E. Mumbai (2002 – 2002)