Mukti Nayak

Experienced Senior Engineer with 11+ years in tool and die making, specializing in aluminum die casting and plastic molding. Skilled in die maintenance, leading new product developments, and team management. Seeking a senior-level position to contribute expertise in problem-solving, cost reduction, and time management for organizational success.

• Over 10+ years of experience in Dies, metal stamping and hard tooling Manufacturing
• Performing regular in-house die maintenance after each production run and review every piece/part to ensure continued quality and process reliability
• Each die is visually inspected and cleaned of debris
• Springs are removed for inspection and replaced when worn
• Important features are refinished/sharpened with abrasives The entire dieis then reassembled and lubricated
• Skilled in supervising, settings, operating and programming various conventional machine tools including CNC lathe, VMC, HMC, EDM, surface and cylinder grinding machines, band saw, RDM,

  and tool crib machines

• Following preventive maintenance plans, taking corrective measures, performing tear-downs,

  and cleaning procedures to reduce tool and die breakdowns during production

• Performing welding, grinding, and blue matching on moving and fixed inserts, die parts, and housings 
• Inspecting hydraulic oil, heating and cooling oil, and water systems to address leaks
• Verifying the quality and dimensions of newly installed die components and core pins 
• Analyzing blueprints, 2D drawings, sketches, and models to plan operations sequences for fabricating and assembling tools and dies
• Managing a team of over 20 individuals, including trainees, technicians, engineers, and contractors
• Skilled in controllers such as Siemens, Fanuc, Mazak, Deckle, and Hass
• Updating work data, documentation, and reports daily and monthly using the system
• Attending regular meetings with staff and management to discuss ongoing projects and tooling plans
• Supervising fabrication and welding processes
• Utilizing Delcam PowerMill and SolidWorks for design and CAM programming
• Leading efforts to maintain a safe work environment, handle and manage waste (hazardous and non-hazardous), and ensure colleagues to using safety equipment appropriately
• Showcasing problem-solving skills and technical troubleshooting expertise
• Introducing regular Kaizen activities and innovative solutions to boost productivity
• Upholding a clean and safe workplace through daily 5S practices

• BOARD OF SECONDARY EDUCATION, ODISHA, Bhadrak 2004-20005

  Matriculation (High school Certificate)

  General studies

  56%

• SRI JAGANNATH SANSKRITI MAHAVIDYALAYA, Bhadrak 2005-2007

  Higher Secondary Education (12th)

  Arts, Science, Math

  63%

• SCTE & VT Odisha, Bhubaneswar 2008 - 2010

  Vocational Certificate

  ITI (Fitter)

  87%

• SSB REGIONAL INSTITUTE OF SCIENCE AND TECHNOLOGY, Chitrada, Mayurbhanj. 2011-2013

  DIPLOMA

  Mechanical Engineering

  Regular

  74%

• IIMT Delhi Bachelor of Engineering

  Mechanical Engineering

  Distance Learning

  72%