Sr. Engineer (Operation/ PE) at Servercom India Pvt. Ltd. (2023-03 – Present)
Leading technology company specializing in Jio & Airtel Wi-Fi Router devices.
- Develop and update quality documentation, including control plans, work instructions and inspection criteria to reflect continuous improvements.
- SMT and BLT line & FATP line both line do check process.
- Prepared daily progress and consumption report on all work done.
- Review and update technical documents.
- Provided input for root cause analysis (RCA) of incidents or events. I also ensured compliance with the recommendations that resulted from the RCA.
- Prevent maintenance planning & scheduling.
- Maintain a safe working environment and adhere to safety regulations.
- Develop and maintain (SOP) for production processes.
- Oversee end-to-end process control on SMT, DIP, and FATP lines, executing Standard Operating Procedures (SOPs) and Standard Inspection Plans (SIPs) to eliminate defects.
- Yield Optimization: Tracked real-time quality rejections and modified floor processes to boost the overall first-pass yield rate.
- Assembly & Dispatch Operations: Held direct responsibility for tracking and balancing assembly, packing, and final dispatch processes while monitoring hourly production output against targets.
- Time Study & Cycle Time Optimization: Conducted systematic time and motion studies across all production lines to eliminate bottlenecks and enhance overall labor and line efficiency.
Engineer L1 PE (Engineering) at OPPO Mobiles India Pvt Ltd (2021-02 – 2023-02)
Leading technology company specializing in smartphones & electronic devices.
- Line Process check and SMT new line setup and Quality improvements.
- Planning and schedule at the preventive maintenance and quality improve.
- Provided training to production teams on quality standards, inspection techniques, and the importance of maintaining a culture of quality.
- Dispenser machine programming & weekly TPM report
- CCD machine make a new program & TPM, quality improve with line UPH.
- Effective problems solving and push good creative ideas and thoughts.
- Conduct time studies to enhance production efficiency.
- Monitor hourly production rates across all production lines.
- Programmed automated CCD inspection machines and Dispenser machines, improving line UPH (Units Per Hour) and managing weekly (TPM) reports
- Automated Equipment Programming: Programmed and fine-tuned CCD inspection and automatic fluid dispenser machines.
- Maintenance & Repair: Diagnosed and repaired glue dispensing valves, pneumatic lines, and mechanical subsystems.
Process Engineer at Mickeyfone Technologies India Pvt. Ltd. (2019-12 – 2021-02)
Leading technology company specializing in Jio Wi-Fi Router devices.
- Conducting training for operators regarding the product assembly and testing.
- Analysis of defective products to improve yield rate.
- Inspecting as per the standards and playing active role in quality circle activities.
- Checking machines on daily basis and supervising hourly production.
- Analyze real-time quality rejections and implement corrective actions promptly.
- Daily production target achievements with quality at the daily basis.
- Implement cost-saving measures without compromising product quality.
- Preparing and implement action plan effectively to overall equipment efficiency of production machines.
- Monitoring Daily Rejection & finding the Root Cause.
- Monitored and controlled the 4M factors.
- Skillfully handled quality planning, capacity and material resource planning, and formulated strategies to meet production demands.
Quality Control at Caria Electronics India Pvt. Ltd (2017-08 – 2019-11)
Leading technology company specializing in Power adapter.
- Line process check and quality improvement & daily check sheet verification.
- Check and verify all process according to BOM, QCP and flow charts.
- Prepared and maintained quality reports according to the needs of the organization.
- Daily audit at various stages of plant to ensure proper system arrangement to processes & functions.
- Making daily and weekly yield reports.
- Making FAI, Hourly (defect) report and FQC report on bot hard & soft copies.
- An active participant in kaizen activities. always looking for ways to improve efficiency and quality.
- Maintain a clean and organized workspace by following the 5S system.
- Efficiently handle manpower allocation, performance appraisals, and skill matrix development.
- Implement continuous improvement initiatives to enhance productivity.
- Lead and supervise production teams to meet quality and production goals.
- Maintain a safe working environment and adhere to all safety regulations.
- Ensure adherence to quality control procedures and standards.
