Nandu Suresh
Maintenance Supervisor / Coordinator
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About
Highly organized and results-driven Maintenance Professional with extensive hands-on experience in industrial plant maintenance, asset reliability, and workflow coordination. Proven track record of managing end-to-end maintenance operations, executing comprehensive Preventive Maintenance (PM) plans, and managing high-value inventory using CMMS environments (Microsoft Dynamics). Expert at bridging gaps between purchasing, engineering, and plant operations to ensure seamless project delivery, cost mitigation, and optimal machine uptime.
Experience
Supervisor - Electrical & Mechanical Department / Maintenance Coordinator - United Wire Factories Company (ASLAK) - Riyadh, Saudi Arabia
(2024-02)
- Act as the central liaison between the maintenance department, operations, and external vendors to coordinate daily, preventive, and shutdown engineering works.
- Supervise the lifecycle of corrective, preventive, and planned maintenance work orders utilizing Microsoft Dynamics, ensuring exact tracking and closeout documentation.
- Collaborate directly with the purchasing department to technical-audit vendor quotes, manage purchase requests, and source high-quality machinery spares.
- Conduct close tracking and monitoring of critical items and high-priority components to mitigate stock-down risks and avoid operational pauses.
- Coordinate day-to-day team tasks (welding, fabrication, and electrical fixes) alongside administrative records including overtime, sick leave, and bonus metrics.
- Formulate extensive job reports based on completed work orders to track asset health, and conduct detailed feasibility studies for new engineering modifications.
- Review and verify vendor invoices against completed technical milestones to maintain strict alignment with budget constraints.
Automation Engineer - Irex Technologies - Kottarakkara, Kerala, India
(2023-01 - 2024-01)
- Provided comprehensive remote and on-site technical support to clients during automation project design, commissioning, and maintenance phases.
- Identified, analyzed, and successfully resolved complex PLC, VFD, and HMI control logic issues across diverse client sites.
- Programmed robust control sequences and updated logic to ensure customer hardware configurations perfectly synchronized with application demands.
Programmer - Factory Automation Support - Intech Systems - Chennai, India
(2022-07 - 2023-01)
- Developed functional HMI screens and logic programming for industry-leading brands (Omron, INVT, Mitsubishi, Schneider, Selec, Delta).
- Programmed and fine-tuned VFD parameters utilizing specialized suites like Starter, Global Drive, and INVT Studio.
- Collaborated with client technical teams to clarify project requirements, scope definitions, and code deliverables.
PLC Programmer - Indian Industrial Machines Pvt Ltd - Bangalore, India
(2021-07 - 2022-07)
- Configured digital and analog automation logic on multi-brand control systems (Delta, Schneider Electric).
- Implemented and tested field communication structures utilizing industrial protocols including Modbus and Industrial Ethernet.
- Maintained structural code revisions, documentation records, and electrical safety protocol alignments.
Education
Bachelor of Technology (B.Tech) - Electronics & Instrumentation - College of Engineering Chengannur (2014 - 2018)
PG Diploma - Automation System Engineering - IPCS Global (2021-02 - 2021-10)
Industrial Training Certificate - Central Institute of Fisheries and Technology (2018-05 - 2019-07)