Manager – Manufacturing Engineering at Simple Energy Private Limited (2025-09 – Present)
- Prepare the time line for new project, new machine and track the micro activities to complete the project
- Capacity planning and improvement actions to meet the sales target
- Lead and manage all motor manufacturing engineering activities with respect to capacity, process controls, in process rejection, new machine installation, continuous improvement on process and customer complaint handling.
- Engage with team to guide and implement the defect free and achievable production requirement.
- Machine level requirements like ME consumables, critical spares and joint activity with PE for major breakdown.
Assistant Manager – Manufacturing systems Engineering at Sona Comstar Automotive Technologies (2023-11 – 2025-09)
- Complete responsible for Process design & Development of New products
- Capacity analysis & Capex planning for addition of new products
- Identify Facilities & Tooling requirements based on Product design assumptions & EBOM
- Conduct Trials & Qualify New Tools, Machines & Poka-Yoke without affecting Production
- Initiate new SMED concepts during tooling development.
- Responsible for the integration of new program process in current machines without affecting current model Production.
- Continuously monitor the progress of Machine, Tooling & facility as per the Program Timing Plan
- Preparing TGR/TGW report of each PPAP & Tracking actions till closing
Senior Engineer – Production Engineering at Mando Automotive India Private Limited (2021-09 – 2023-11)
- Facility, tools, fixtures planning, budget workout, procurement, and implementation for new variant projects of base assembly welding, piston and body valve assembly line of suspension system.
- Work closely with design team to ensure Design for Assembly (DFA) during design process as well as for mapping new manufacturing processes & Equipment.
- Installation and proving of SPM for welding & Assembly of Suspension Parts.
- Responsible for implementing PPAP including manufacturing workflows, work instructions, control plans and PFMEA.
- Local source development of Tooling for Cost reduction.
- Support manufacturing in critical to quality process to implement new technologies to improve existing equipment/ process for sustainable quality.
- To analyze and deploy Engineering Change Notices.
Senior Engineer – Industrial Engineering at Lakshmi Machine Works limited (2018-04 – 2021-09)
Key Responsibilities
- Manufacturing feasibility study of sheet metal components for new variants of Textile Machinery.
- Process Design & raw material selection of sheet metal based on tolerance & surface condition.
- Develop manufacturing drawings, Bill of materials, routings, work instructions and control plan.
- CNC Programming for Laser Cutting & Bending of sheet metal components using BYSOFT 7.
- Conducting Cycle time study for forming & Welding to improve process.
- Perform product/process analysis and implement continuous improvement initiatives for cost reduction, scrap reduction, yield improvements and increase overall equipment efficiency.
- Capacity planning to meet production requirement and deployment of manpower accordingly.
- Developing low-cost automation for productivity improvement and cost reduction.
Associate Engineer – Manufacturing Engineering at Roots Multiclean limited (2016-03 – 2018-04)
Key Responsibilities
- Participating in design review and giving inputs from manufacturing point of view to ensure manufacturability.
- Establishing Bill of materials, manufacturing routings and new work centers.
- Designing the Process Flow & develop Process FMEA & Control Plan for manufacturing the part and responsible for machine selection for various operations involved.
- Process design, establishment, and validation to have process capability.
- Developing and proving out of Jigs & fixtures for Welding.
- Continuous improvement activities, methods engineering activities for ongoing products and customer complaint analysis and corrective action implementation.
Engineer – Process Engineering at Tenneco Automotive India (2013-08 – 2016-02)
Key Responsibilities
- Carrying out feasibility study for new products and to ensure manufacturability.
- Designing the Process Flow & develop Process FMEA & Control Plan for manufacturing the part and responsible for machine selection for various operations involved.
- Designing Jigs & fixtures for Welding & Assembly for suspension parts.
- To create, maintain and review process related documents such as Standard Operating Procedures (SOP), PCN, PFMEA etc.
- To conduct PAP trials and to submit samples to customers along with the required documents as per TS 16949 requirements as per specific customer requirements.
- Carrying out Process qualification & Process validation for New & Existing equipment.
- Periodic review of PFMEA and providing recommended actions to mitigate RPNs with Cross Functional team.
