Assistant Manager – Electrical Maintenance at CEAT Tyres India (2025-03 – Present)
- Carry out maintenance of Banbury rubber mixing, Roll calenders, Tyre building machines, Curing Press, and Extruders — ensuring 100% SOP and safety compliance.
- Drive zero-unplanned-breakdown target through rigorous preventive and predictive maintenance planning and execution.
- Program and troubleshoot Allen Bradley and Siemens PLCs and drives; configure SCADA, HMI, and VFD systems.
- Implement Kaizen, 5S, and Lean manufacturing practices to eliminate waste and improve cycle time.
- Manage spare inventory, shift scheduling, and manpower planning for multi-skill maintenance teams.
- Conduct quality and system audits; maintain accurate calibration documentation and reports.
Officer – Electrical Maintenance at TATA Steel – Tarapur Wire Plant 1 & 2 (2022-07 – 2025-03)
- Monitored and maintained GI line, LRPC line, Pickling, MTB line, patenting line, and wire drawing machines — minimizing MTTR and maximizing MTBF.
- Successfully stabilised new MTB line and new wire drawing machines as part of capital project.
- Programmed and maintained Siemens PLC S7-300/400/1500/1200 and Drives G120, S110, S210, MM440, Simovert VC/MC; executed drive and PLC upgrades.
- Designed and executed SCADA migration; developed HMI screens for enhanced operator visibility.
- Managed calibration records, cross-functional audits, and customer audits; ensured compliance with HIRA and revised SOPs.
- Actively participated in safety observations, SGA, Kaizen, and continuous improvement initiatives.
- Used SAP ERP, UMC+, and Easybuy for maintenance data management and procurement.
Electrical Maintenance Engineer at TATA Steel – Tarapur Wire Plant 1 & 2 (2020-09 – 2022-07)
- Maintained HT & LT panels, AC/DC/Servo motors, instruments, and Siemens PLC/Drive systems.
- Commissioned and maintained RFID access control system across plant.
- Designed and migrated SCADA systems; developed HMI screens.
- Executed work as per SOP; upheld safety standards throughout plant operations.
Apprentice Trainee at TATA Steel – Wire Rod Mill (W) (2019-04 – 2020-04)
- Gained hands-on experience in PLC programming, instrument calibration, preventive maintenance, and commissioning of new projects.
- Studied P&ID diagrams; managed spare parts and daily job planning.
Testing Engineer at Smart-I Electronic Systems Pvt. Ltd. (2018-07 – 2019-04)
- Tested and configured manufactured electronic security panels, sensors, DVR/NVR/IP cameras, and control accessories.
- Performed quality assurance checks and suggested design improvements to reduce field failures.
