Nikhil Vitthal Chavan

Controls & Automation professional with 6+ years of experience across PLC programming, HMI/SCADA development, robotics, motion systems, commissioning, troubleshooting, FAT/SAT, production support and customer interaction. Experienced across Allen-Bradley, Mitsubishi, Omron and Delta PLC platforms, with hands-on exposure to industrial robotics, servo systems, VFD applications and machine/process automation. Currently working at Assistant Manager level, coordinating technical activities, project execution, testing, production support and junior-engineer/technician guidance.

Strong end-to-end capability from control development and testing through commissioning, troubleshooting, handover and customer acceptance.

Assistant Manager – Controls & Automation at Kirloskar Chiller Pvt. Ltd. (2024-02 – Present)

• Lead and coordinate PLC programming, HMI/SCADA development, control testing and production-support activities for automation and chiller control systems.
• Plan and monitor control-system activities, prioritize technical issues and coordinate with production, electrical and cross-functional teams to support project and delivery timelines.
• Review PLC programs, HMI/SCADA graphics, electrical schematics and I/O lists for functionality, documentation quality and project requirements.
• Provide factory and on-site troubleshooting, analyze control-system issues and drive corrective actions to minimize downtime and support reliable operation.
• Coordinate dry-run, control and performance testing of chillers before dispatch; support quality checks, final acceptance and customer handover.
• Interact with clients and internal stakeholders to understand requirements, provide technical solutions and support successful project execution.
• Guide junior engineers and technicians in troubleshooting, testing, documentation and implementation of control-system improvements.

Electrical & Instrumentation Engineer at Texol Engineering Pvt. Ltd. (2023-09 – 2024-02)

• Developed PLC programs and HMI/SCADA graphics in Allen-Bradley systems and modified control solutions according to client requirements.
• Provided production support, on-site troubleshooting and commissioning assistance for automation systems.
• Handled client interaction and supported FAT/SAT activities through structured testing and issue resolution.

Controls Engineer at Cybernetik Technologies Pvt. Ltd. (2022-03 – 2023-09)

• Developed PLC, HMI and SCADA applications across Allen-Bradley, Mitsubishi, Omron and Delta platforms.
• Programmed and supported Omron robots and integrated robotics/process equipment with peripherals and controllers.
• Created SCADA displays, alarms, alarm summaries/logs, parameter files, visibility functions and pop-ups, including data logging and reporting.
• Performed on-site commissioning, troubleshooting, FAT/SAT and client interaction; installed, calibrated and operated PLCs and robots.
• Supervised technologists and technicians and supported investigation of mechanical/control failures and unexpected maintenance issues.

Application & Sales Engineer at PMP Automation (2020-08 – 2022-03)

• Achieved a monthly sales target of approximately ₹3 lakh through application-focused technical sales.
• Installed more than 150 VFDs across conveyors, blowers, mixers, CNC machines, printing machines, elevators and other industrial applications.
• Supported 500+ additional VFD installations remotely, providing application and troubleshooting assistance.
• Provided technical support for Delta PLC, HMI, Panasonic servo motors and drives, combining application engineering with customer support.

Bachelor of Engineering in Electrical Engineering

Diploma in Electrical Engineering