Assistant Manager - TotalEnergies - Mahape, Navi Mumbai
(2025-04)
- Improved Overall Equipment Effectiveness (OEE) of filling lines from 56% to 70% by applying Lean Six Sigma DMAIC methodology, while minimizing downtime to ensure continuous and efficient operations.
- Ensured 98% volume delivery with 100% adherence to safety integrity and quality standards, achieving 95% OTIF performance.
- Maintained stock-take variance within 0.3%, well below standard limits, by exercising strict PID controls in SAP (ERP) and driving yield improvement through effective blending and filling process management.
- Awarded for exemplary safety initiatives including HIRA (Hazard Identification & Risk Assessment), CTA (Critical Task Analysis), AIE (Aspect Impact Environment), PTW (Permit to Work), RCA (Root Cause Analysis), and leading motivation drives to strengthen workplace safety culture.
- Recognized for outstanding shift operation management by delivering the highest production volume in a single shift, achieving maximum manpower productivity and zero rejection, while leading a team of executives and unionized workmen.
- Implemented & Monitored 100% LTS Long-term settlement targeted norms within 3 weeks of the settlement applicability with clear and consie communication.
Operation Executive - TotalEnergies - Mahape, Navi Mumbai
(2013-05 - 2025-03)
- Achieved 95% compliance in blending and filling line production by overseeing daily shop floor manufacturing operations under shift leadership
- Achieved 90% adherence in Plan (scheduled) vs. Actual execution by managing production planning and control processes
- Appreciated for driving a 10% improvement in Overall Equipment Effectiveness (OEE) on the filling line by leading a cross-functional project that developed Kaizen, FMEA, control plans, and new Work Instructions & Standard Operating Procedures (SOPs)
- Received award for achieving a 15% increase in small pack line production by leading a debottlenecking project involving unscrambler, labelled, and ink-jet printing machines for MRP & Batch details
Operation Engineer - Owens corning India pvt. Ltd - Mahape, Navi Mumbai
(2011-10 - 2013-04)
Junior Technical Associate - Sandoz Pvt Ltd - Turbhe Unit, Navi Mumbai
(2010-08 - 2011-10)
