Om Bajpai

Production Engineer with hands-on experience in transformer manufacturing, production planning, shop floor operations, quality assurance, and workforce management. Skilled in overseeing end-to-end production processes for power and inverter duty transformers while ensuring adherence to technical specifications, safety standards, and quality requirements. Experienced in coordinating with cross-functional teams including design, procurement, maintenance, and quality departments to optimize manufacturing efficiency and achieve production targets.

Possess strong knowledge of power electronics, control systems, electrical machines, and renewable energy applications, supported by research experience at IIT Roorkee in DC-DC converter modeling and control. Proficient in MATLAB and Infor ERP with a proven ability to analyze processes, implement continuous improvements, solve operational challenges, and contribute effectively to organizational growth and operational excellence.

Production Engineer at Tesla Transformers Group (2026-03 – Present)

• Lead end-to-end production activities for power and inverter duty transformers, ensuring adherence to manufacturing schedules, technical specifications, quality standards, and workplace safety regulations throughout the production cycle.
• Monitor and supervise daily shop floor operations, coordinating with production teams, supervisors, and technicians to achieve production targets while maintaining efficiency, product quality, and timely order completion.
• Manage workforce planning and labor allocation by assigning tasks according to production priorities, monitoring performance, resolving operational challenges, and ensuring maximum productivity across manufacturing departments.
• Collaborate closely with design, quality assurance, procurement, maintenance, and planning teams to ensure smooth production flow, effective resource utilization, and timely resolution of technical and operational issues.
• Analyze production processes, identify bottlenecks, and implement process improvement initiatives focused on increasing productivity, reducing material wastage, minimizing downtime, and improving overall manufacturing efficiency.
• Ensure strict compliance with quality control procedures by supporting in-process inspections, testing activities, defect analysis, and corrective actions to maintain transformer reliability and customer requirements.
• Review engineering drawings, manufacturing specifications, and production documents to ensure accurate fabrication, assembly, testing, and execution of transformer manufacturing processes with minimal errors.
• Oversee transformer tank fabrication, assembly coordination, oil filling activities, sealing processes, and final production stages while ensuring compliance with engineering standards and quality requirements.
• Track production performance through daily monitoring of key performance indicators (KPIs), preparing detailed production reports, and presenting operational updates and improvement recommendations to management.
• Coordinate with maintenance teams to ensure timely preventive and corrective maintenance of equipment, reducing machine downtime and supporting uninterrupted production operations across departments.
• Support implementation of safety practices, workplace discipline, and standard operating procedures by conducting regular monitoring and ensuring compliance with company and industry regulations.
• Contribute to continuous improvement initiatives by evaluating existing workflows, recommending operational enhancements, and participating in projects aimed at improving production capacity and process effectiveness.

Graduate Engineer Trainee at Tesla Transformers Group (2025-01 – 2026-02)

• Gained hands-on experience in the complete manufacturing process of power and inverter duty transformers, ensuring adherence to technical specifications, safety standards, and quality control procedures across different stages of production.
• Assisted in core winding, coil assembly, and insulation processes, developing a strong understanding of transformer design, material selection, and precision handling required for efficient electrical performance and durability.
• Supported testing and quality assurance activities by inspecting transformer components, identifying defects, and ensuring compliance with operational standards to maintain reliability and performance of electrical equipment.
• Interpreted engineering drawings and technical specifications to assist in manufacturing and assembly operations, improving accuracy in execution and reducing errors during production processes.
• Actively contributed to the tanking department by assisting in transformer tank fabrication, oil filling, sealing processes, and ensuring proper alignment with design and safety requirements.
• Coordinated with labor teams on the shop floor, monitoring work progress, ensuring proper task execution, and maintaining discipline and efficiency to achieve daily production targets.
• Managed workforce activities by ensuring proper allocation of tasks, verifying completion of assigned work, and maintaining smooth communication between engineers and labor for workflow efficiency.
• Collaborated with cross-functional teams including design, production, and quality departments to streamline operations, improve productivity, and ensure timely completion of manufacturing processes.

Research Intern – Power Electronics (DC-DC Converters) at IIT Roorkee (2024-06 – 2024-07)

• Conducted research on modeling and control of DC-DC converters, focusing on improving efficiency and performance of power electronic systems used in modern electrical and renewable energy applications.
• Designed and simulated various DC-DC converter topologies including buck, boost, and bidirectional converters using MATLAB to analyze voltage regulation and system response under different operating conditions.
• Implemented real-time validation of converter models using DSPACE, ensuring accurate performance analysis and understanding of practical system behavior in controlled experimental environments.
• Analyzed the impact of varying input voltage, load conditions, and switching parameters on converter performance to optimize efficiency, stability, and overall system reliability.
• Applied control system techniques to regulate output voltage and improve dynamic response of converters, enhancing understanding of feedback mechanisms and stability in power electronics systems.
• Collaborated with research mentors and team members to conduct simulations, validate results, and document findings, ensuring proper execution of project objectives within defined timelines.
• Gained hands-on exposure to advanced power electronics concepts, including switching devices, converter design, and real-time control implementation for industrial applications.
• Documented research outcomes, prepared technical reports, and presented findings, demonstrating strong analytical, problem-solving, and communication skills in a research-driven engineering environment.

Bachelor of Engineering in Electrical Engineering – Medicaps University (2021-08 – 2025-05)

Class 12th – Lord Krishna Public School

Class 10th – K.K. Shiksha Niketan