Production Manager - DCL Den Care (India) Pvt. Ltd. - Gurugram (HR)
(2024-04)
- Ensured a safe workplace environment through proactive safety measures and compliance.
- Actively led improvement projects to reduce internal defects and scrap costs, fostering a zero defect culture.
- Planned and organized production schedules to ensure products are produced on time and meet high-quality standards.
- Monitored and ensured all Key Performance Indicators (KPIs) remained under control.
- Monitored and controlled consumable costs to optimize operational efficiency.
- Handled change management using the 4M approach (Man, Machine, Material, Method).
- Drove TPM activities, with a special focus on the JH (Jishu Hozen) pillar.
- Ensured excellent 5S implementation as per standards across the shop floor.
- Prepared Fractal MIS Reports for effective monitoring and decision-making.
- Adhered strictly to production schedules while maintaining flexibility for dynamic requirements.
- Actively participated in employee engagement initiatives to boost team morale and productivity.
Assistant Manager — Manufacturing & Assembly - Tokai Imperial Rubber India Pvt. Ltd. - Ahmedabad (GJ)
(2022-12 - 2024-04)
- Optimized shift schedules by aligning manpower and inventory levels, ensuring consistent achievement of production targets.
- Coordinated with stores and purchase teams to forecast and secure timely availability of spares and consumables, minimizing production delays.
- Delivered daily quality and output targets set by senior management through proactive shop floor oversight.
- Successfully managed customer and certification audits, maintaining full compliance with required standards.
Senior Engineer — Manufacturing - Sunbeam Auto Pvt. Ltd. - Vadodara (GJ)
(2019-03 - 2022-12)
- Allocated manpower dynamically based on customer demands and individual skill matrices to maximize efficiency.
- Consistently met shifting quality and production goals by adapting quickly to changing customer priorities.
- Responsible to maintain 5-S, Kaizen and Poka-Yoka on shop floor.
- Responsible to adhere IATF-16949, norms on shop floor.
Engineer — Manufacturing & Assembly - Egelhof Controls India Pvt. Ltd. - Gr. Noida (UP)
(2016-11 - 2019-03)
- Monitored and deployed manpower effectively to align with customer requirements and production needs.
- Managed material requisitions and followed up with procurement teams to ensure uninterrupted supply of spares and consumables.
- Oversaw daily operations to achieve quality and production targets defined by top management.
- Prepared and reviewed MIS reports to track performance and support operational improvements.
Engineer — Manufacturing - Micro Turner III - Gurugram (HR)
(2013-08 - 2016-11)
- Led a production team to deliver planned output while continuously identifying opportunities for process improvement.
- Analyzed daily quality reports to identify trends and implement corrective actions promptly.
- Review of daily quality reports.
- Facilitated daily coordination meetings with supply chain teams to align production plans with material availability.
