Phani Kumar

Results-driven QA/QC Head with 12+ years of progressive experience in quality management across large-scale EPC and infrastructure projects — including thermal power, waste-to-energy, airports, highways, and high-rise developments. Proven track record leading 20+ concurrent construction projects with 91% on-time completion, a 98% NCR closure rate, and zero major non-conformities in external audits. Expert in ISO 9001:2015 QMS implementation, ITPs, QAPs, third-party inspections, and multi-sector regulatory compliance (BIS, CPWD, MoRTH, IRC, GRIHA).

PMP®-certified with Six Sigma Black Belt and TÜV SÜD IMS Internal Auditor credentials.

Seeking

Head – QA/QC roles in leading EPC and infrastructure organisations across India and Gulf markets.

Head – QA/QC, South Zone (Corporate) - KMV Projects Limited - Hyderabad

(2023-12)

Multi-sector EPC company | High-rise, highways, bridges, airport runways, irrigation | 11 states | INR 2,685 Cr turnover

• Led QMS implementation across 20+ concurrent construction sites, achieving zero major non-conformities in all external certification audits and 100% regulatory compliance with BIS, CPWD, MoRTH, IRC, and GRIHA standards.
• Delivered 91% on-time project completion across South Zone portfolio by driving proactive QA/QC planning, early defect identification, and structured corrective-action workflows.
• Achieved 98% NCR closure rate through systematic monitoring, root cause analysis, and timely corrective actions — significantly reducing repeat quality violations across 20+ active sites.
• Reduced project defects by 40% by implementing structured QC test plans, mandatory ITP reviews, and enhanced site engineer engagement across all project phases.
• Acted as Management Representative in audits conducted by certifying agencies and clients; successfully maintained zero major non-conformities for 3 consecutive audit cycles.
• Established structured QA/QC training programmes for site engineers and QA/QC managers across South Zone, improving audit readiness and QMS compliance from 70% to 98%.
• Mentored and directed QA/QC teams across 20+ sites including Project QA/QC Managers and Site Engineers, building a high-performance quality culture.
• Conducted Management Reviews in collaboration with senior leadership to embed continuous improvement and close systemic quality gaps across functions.

Senior Assistant Manager – QA/QC - Ramky Infrastructures Limited - Hyderabad

(2023-04 - 2023-12)

24 MW Waste-to-Energy Project, Phase 2 – Jawahar Nagar | INR 250 Cr | Lump Sum Turnkey

• Developed and implemented the overall Project Quality Assurance Plan (QAP) aligned with ISO 9001:2015 and client specifications, significantly improving audit readiness and process compliance.
• Reviewed and enforced ITPs and Method Statements in coordination with construction managers, enhancing on-site execution quality and regulatory adherence.
• Implemented calibration protocols for all testing equipment, improving measurement accuracy and reducing test-related delays by 98%.
• Trained 38+ site engineers and technicians through structured toolbox talks and QMS awareness sessions, raising compliance scores from 70% to 98%.
• Monitored NCR issuance and closure trends ensuring timely corrective actions and reducing repeat violations across project teams.
• Implemented quality improvement strategies that decreased production waste by 85% and enhanced overall operational efficiency across the project.

Senior QA/QC Engineer - Paharpur Cooling Towers Ltd - Ramagundam, Telangana

(2019-01 - 2023-04)

2 x 800 MW NTPC Superthermal Power Project, Phase 1 – Ramagundam | INR 170 Cr

• Developed and implemented QA/QC plans aligned with ASME, ISO 9001:2015, and client specifications, ensuring 100% compliance throughout project execution.
• Reviewed and approved ITPs, QAPs, and Method Statements, streamlining document compliance and reducing non-conformities by 40%.
• Directed third-party inspections, NDT coordination, and client audits, successfully eliminating open NCRs and ensuring full project compliance at handover.
• Conducted material inspections in line with ASME, API, and ISO standards, contributing to a 94.5% client satisfaction rating across quality deliverables.
• Maintained MTCs, WPS, weld maps, and inspection records, achieving a 100% audit readiness score during ISO 9001 recertification.

QA/QC Engineer - Aarvi Encon Ltd - Ramagundam, Telangana

(2017-09 - 2018-12)

2 x 800 MW NTPC Superthermal Power Project, Phase 1 – Ramagundam | INR 170 Cr

• Monitored quality across multiple contractors and consultants, resolving cross-functional issues and maintaining adherence to project scope, schedule, and contract requirements.
• Reviewed technical submissions and design drawings against IRC/IS codes and constructability principles, reducing design-related rework by 45%.
• Conducted incoming, in-process, and final inspections for civil, structural, and finishing works, driving material waste reduction and eliminating critical rework.

Civil Engineer – QA/QC (PMC) - STUP Consultants Pvt. Ltd - Vijayawada, Andhra Pradesh

(2016-08 - 2017-06)

Passenger Terminal Building & Ceremonial Lounge, Vijayawada Airport | INR 170 Cr

• Monitored QAPs, ITPs, and SOPs in alignment with ISO 9001, client specs, and statutory codes (IRC, MoRTH, BIS), ensuring consistent quality across all project phases.
• Led NCR closure in collaboration with client and consultant teams, reducing audit non-compliance by 90% and improving project clearance timelines.
• Trained 30+ site engineers and subcontractors on quality best practices, improving on-site compliance scores by 85% in internal audits.
• Coordinated 3rd-party testing and calibration, ensuring timely approval of MTCs and conformance with ISO and NABL requirements.

QA/QC Engineer - Indwell Construction Pvt. Ltd - Nellore, Andhra Pradesh

(2014-05 - 2016-08)

Damodaram Sanjeevaiah Thermal Power Station – A.P. GENCO (2 x 800 MW) | INR 230 Cr

• Managed quality documentation including checklists, RFIs, NCR logs, and material traceability reports, maintaining 100% audit readiness throughout the project lifecycle.
• Supported QA/QC plan execution across civil, structural, and MEP works, ensuring compliance with statutory codes and client quality requirements.

Bachelor of Engineering - Civil Engineering - Andhra University (2009 - 2013)

Intermediate – Vocational - Water Supply & Sanitary Engineering - State Board (2008 - 2009)