Assistant Quality Manager - Parle Agro Pvt. Ltd. - Sitarganj, Uttarakhand
(2024-05)
Handling 70 manpower (SR. Executive, Executive, Chemist & Operators) in Carbonated & Non-Carbonated beverages (Tetra Pak packaging, PET bottle, SIG packaging) and Carbonated drink with Eight manufacturing lines with process.
- Successfully commissioning and installation TECH LONG Dual (Hot & Cold Filling Process) 500 BPM Lines in March-2025
- Upgradation & Validation of HRS Pasteurizer Hot Fill Pasteurizer 18 kl to 20 Kl & Cold Fill Pasteurizer 14 kl to 18 kl
- Successfully commissioning and installation of Neologic 40 kl & 25 kl Mixer in Nov-2024
- Quality management and quality assurance activities in the bottling operations
- Performing internal audits, division quality audits & external audits; implementing GMP, GHK, GLP & pest control systems in the plant
- Managing employee skilled, conducting skill gap analysis & designing training matrix for ensuring appropriate employee training programs are implemented at down level
- Reporting gaps & non-compliances to QA Head for designing the course of preventive actions
- Monitoring process control of the Quality Control Laboratory, conducting Line Monitoring (PET, Juice based Beverages)
- Preparing internal and corporate quality documentation and reports by collecting, analyzing, and summarizing trends for failed processes, stability studies, recalls and corrective actions
- Ensuring calibration & validation of all measuring equipment of QA Lab & Production Line; analyzing hazardous situations
- Conducting required tests on raw materials, packaging materials, WIP and finished product at the specified frequencies
- Determining quality related issues in the whole process and document the activities
- Implementing corrective action plans for entire quality activities such as process control and monitoring, incoming
- Package quality inspection, microbiological activities, syrup preparation, water treatment, online process control testing, tracking & reporting quality metrics to senior management
- Establishing key process indicators (KPI's) and implementing preventive and corrective actions to eliminate the root causes of poor quality
- Organizing, conducting and reviewing all external laboratory reports for legal and process integrity requirements
- Adhering to food safety and industry safety norms; ensuring all company food safety and quality assurance procedures are followed and documented correctly
- Conforming with the regulations pertaining to hygiene in and around industrial area; ensuring proper maintenance and sanitation of all facility to comply with food safety requirement
- Work on SAP for Booking of beverages, Release finished goods, Matching stock of all manufacturing material with physical and SAP, TO give or prepare PR (Indent) for purchase lab equipment, Spare parts of Blending, Syrup room, Pasteurizer etc
- Handling shift of 70 manpower including Blending operator, Pasteurizer operator, Chemist, Quality Executive, Senior Executive
- Handling Eight manufacturing lines & Process (3 Tetra lines, 1 SIG lines, 2 PET hot fill line, 2 CSD lines and also Water treatment)
- Preventive Maintenance of Pasteurizer, Blending and syrup room, Lab equipment
- Taking decision of corrective and preventive action
- ALL lines log book verification
- CIP scada and pasteurizer scada verification
- Work on various record such as market complain, Head office communication, PAMIS audit, LAB and All equipment calibration from outside and internal
- Work as FSTL member
- GMP and GHP
- Passivation, Descaling
- Leader ship of Microbiological & RM/PM
- FSSAI Audit documentation
- Calibration & External lab testing
Shift Incharge (Quality Assurance Officer) - Dabur Nepal Pvt. Ltd. - Birganj, Nepal
(2017-03 - 2024-05)
Fruit juice department (Tetra Pak packaging & Hot-Fill & CSD & Micro & RMPM) working as TEAM LEADER for 7 years working with 11 manufacturing lines with 50+ variants juices and Carbonated drink.
- Overall responsibility of Tetra-pak packaging juice as per Quality assurance as per dabur norms like packet integrity, testing of juice, Batch preparation analysis and releasing, whole process inspection like bulk dumping, pasteurizer, Filling and packaging
- Water Treatment
- Taking decision of hold product release
- Work on SAP like generate worksheet for incoming material and Finished product and filled result, Generate bill of material and its specification, Incoming material inspection, Beverage booking, Material release
- All instrument calibration (Internal & External)
- Identification of microbes and taking corrective and preventive action
- Water treatment operation
- Pest control inspection
- Monthly product report
- FSMS documentation
- Creation of item master raw materials and packing Materials in SAP
- Preparation of finished product Certificate of Analysis in SAP
- Release of job order in SAP
- Preparation of finished product specification
- Preparation /Entry Bill of Materials in SAP
- Record inspection of line clearance, Batch Manufacturing, batch packing, Product testing and finish product testing, RM and PM, Micro etc
- FSSAI Audit documentation
- Record inspection like Batch processing record, Line record, microbiological record, water record etc
- SAP work like result filling of product for release, print updated bill of material and its specification and share with team member, print worksheet for RM and PM and enter its result
- Facilitating support function on regulatory and product compliance issues to plant, FSSAI compliance, legal returns, CESS applications, tracking & complying with legal register of regulation and also DFTQC
- New plant startup [Installation & commissioning to commercials Runs] green filled projects (CSD, HOT FILL and Tetra)
- To identify, plan, document and manage the practices, activities and resources needed to meet quality Goals and objectives in manner that enables management to enable Quality performance
- To Implement Dabur quality standards for raw materials, packaging materials and finished products at all company owned plants and franchisee plants so as to adhere to PAPL guidelines/specification/requirements
- To drive the quality system across the manufacturing locations for conformance to specifications of the finished goods leaving the plant premises to monitor, assess and improve process capabilities across plants
- To carry out HO- Quality audit across the value chain- plants, vendors -raw-materials, packaging materials
- To drive the Corrective action Program (CAP) for the HO- Quality Audits Analyzing Quality Index based on market sample analysis results and drives CAP for the continual improvement of quality index with proper root cause analysis Implementation of Consumer response system mechanism, liasoning with plant QA for resolution of consumer complaints
- Conduct Audit in plant as per PAiMS (Parle Agro integrated management system), evaluation & their closure status
- Qualification of New products, closures, preform, Bottles setting of new recipes etc. and prepare validation qualification documents and submission to HO and take approval
- Verification and validation of PRPs, OPRPs & CCPs
- Review, Preparation, Implementation & Update on Food safety Norms & Documentation
- Conduct strainings related to GMPs, Plant SOPs and new changes on standards of Food safety management system
- Lead quality team qualified personnel and managed entire quality operations in coordination with middle and higher management personnel
- Preparations of the Documentation as per ISO 22000 also ensuring there execution
- Looked after factory regulatory compliance- FSSAI license, air and water consent, and weight and measures
- Provided training to the plant's personnel on HACCP guidelines, system requirements, 7 QC tools and implementation of traceability programs; teams in various capacities and ensured smooth quality assurance management
- Created and implemented HACCP food safety plans to ensure food safety
- Responsible for production planning and maintenance of production lines. Yield calculation of raw and finished good
- Work on critical to quality parameters to improve the process capabilities
- Handling of CRC complains of markets analysis of their root cause and made corrective action
- Proficiently managed training programs about OPRPs, PRPs, and CCPs with emphasis on GMP, GHP & ISO 22002 and application of these parameters in respective quality control departments
- Ensure on a daily basis that all QA policies and procedure are followed in DABUR as per company specification
- Responsible for maintaining Key performance index like yield of sugar (NABB, TMP, AJC) LBO FBO, complaints (Consumers and CFA), Trainings
- Follow of HACCP, GMP's, SSOP's, SOP's, Pre-requisite programs (PRP), Operational pre-requisite programs (OPRP), and record forms to meet the highest food safety/ quality assurance standards
- Managing disposal of hazardous waste
- Extending support in conducting sensory for raw material like sugar, CO2, water, intermediate products like raw syrup, final syrup & finished beverage
- Working in close coordination with different departments for preparation and closure of Corrective Action Plans
- Online testing and release of finished product
- Ensure cleaning and sanitation during processing
- RM/PM & Micro leadership
- Documentation like MRM, Traceibility, TACCP/VACCP, Glass policy, Mock recall, Master control document, Flow chart, Policy, MOM
- Responsibility of AMC
- Responsibility of External Lab testing
Senior Chemist (Manufacturing Team Leader) - Kandhari Beverages Pvt. Ltd. (Coca-Cola Bottlers) - Nabipur, Punjab
(2016-03 - 2017-02)
CSD & Hot-Fill with 8 lines
- Production plan with team work
- To take production order from purchase and make plan for production with team
- To give yield of Raw material like sugar, lime, ferrous sulphate, calcium hypochloride, activated carbon, hyflow
- ERP Entry of used material of daily production in process
- To pass quality order of product in SAP
- To verify interlocking system working or not
- Daily internal audit for GMP, GHK of processing Areas and material keeping areas
- Audit on total product management (WUN/RUN) on outside distributer godown of harayana areas
- To ensure proper manpower is available or not of my areas
- RO Plant operation
- Facilitating support function on regulatory and product compliance issues to plant, FSSAI compliance, legal returns, CESS applications, tracking & complying with legal register of regulation
- Contributing in conducting HACCP verification and GMP audits as per plan
- RM/PM & Micro leadership
- Documentation like MRM, Traceibility, TACCP/VACCP, Glass policy, Mock recall, Master control document, Flow chart, Policy, MOM
- Responsibility of AMC
- Responsibility of External Lab testing
Quality Executive - Lumbini Beverages Pvt. Ltd. (Pepsico Bottlers) - Hajipur, Bihar
(2014-05 - 2016-02)
Glass line & PET Line CSD & Hot-Fill
- Over all responsibility of glass line (CSD & Hot fill)
- To know all testing like Brix, Titrable acidity, vicosity, Gas volume, PH of products etc
- Water testing like PH, TDS, Alkanity, Total hardness, calcium hardness, Total alkanity RO system and coagulation system
- To know all four hourly testing, weekly testing and daily testing as per BIS
- To verify interlocking system working or not
- Daily internal audit for GMP, GHK of processing Areas and material keeping areas
- RO Plant operation
- Analize process capability of running production quality
- Responsibility of external testing as per BIS
- Handling BIS Audit
Quality Chemist - SMV Beverages Pvt. Ltd. (Pepsico Bottlers) - Jamshedpur
(2012-11 - 2014-04)
Aquafina packaged drinking water & Process. Microbiological analysis also.
- Over all responsibility of Pet line (CSD) and AQUAFINA Packaged drinking water
- To know all testing like Brix, Titrable acidity, vicosity, Gas volume, PH of products etc
- Water testing like PH, TDS, Alkanity, Total hardness, calcium hardness, Total alkanity RO system and coagulation system
- To know all four hourly testing, weekly testing and daily testing as per BIS
- To verify interlocking system working or not
- Daily internal audit for GMP, GHK of processing Areas and material keeping areas
- Audit on total product management on outside distributer godown of harayana areas
- To ensure proper manpower is available or not of my areas
- RO Plant operation
- Testing as per BIS & Pepsico norms
- Facilitating support function on regulatory and product compliance issues to plant, FSSAI compliance, legal returns, CESS applications, tracking & complying with legal register of regulation
Quality Chemist - Swastik Fruits products pvt.ltd.
Packaged Drinking water, Bailley. Handling PAPL & BIS norms. Microbiological & RMPM
