Prakash Satsangi

Detail-oriented and technically skilled Automotive Quality Engineer with 5+ years of rich experience in core automotive quality inspection, In-Process Quality Control (IPQC), and vehicle functional evaluation. Proficient in dimensional inspection, weld quality control (Robot Spot/MIG), defect analysis, and Root Cause Analysis (RCA). Adept at identifying line quality concerns and troubleshooting functional mechanisms (latches, glass, regulators).

Well-versed in manufacturing processes, IATF 16949 quality standards, 7 QC tools, and continuous improvement (Kaizen) practices.

IPQC / Quality Engineer - Suneel Auto Comp Pvt. Ltd. - Bilaspur, Haryana

(2025-11)

Tier-1 OEM Supplier to Maruti Suzuki

• Conduct rigorous in-process quality inspection (IPQC) of automotive sheet metal components, brackets, and functional parts as per Control Plan and SOP.
• Evaluate the quality of critical vehicular mechanisms, including window regulators, glass assemblies, door latches, and stoppers.
• Monitor robot spot welding joints, MIG welding processes, and ensure components comply with Maruti Suzuki Engineering Standards (MSES).
• Perform dimensional and functional inspections using component check gauges, fixtures, test rigs, and precision tools.
• Manage First Piece Approval (FPA), stage-wise quality checks, and handle in-house line quality concern analysis.
• Identify defects, issue Non-Conformance Reports (NCR), and lead Root Cause Analysis (RCA) to implement corrective actions.
• Support vendor process audits and coordinate with production teams to minimize rejection rates and improve process capability.

Automotive Quality & Vehicle Inspection Engineer - CARS24 - Gurugram, Haryana

(2022-07 - 2025-11)

• Performed end-to-end vehicle inspection and functional evaluation of aggregates including engine, transmission, brakes, and electrical systems.
• Diagnosed and analyzed defects in automotive closure mechanisms, window glass alignment, and door latch operations.
• Managed component test lab requirements and led road trials to identify functional failures and NVH concerns.
• Prepared comprehensive technical assessment, vehicle evaluation, and quality grading reports.
• Supervised and trained a junior team of vehicle inspectors to maintain inspection accuracy and consistency.

Vehicle Evaluation Engineer - The Car Mall - Gurugram, Haryana

(2020-02 - 2022-06)

• Executed complete pre-delivery inspections (PDI) and comprehensive quality checks for preowned passenger vehicles.
• Identified mechanical defects, sheet metal deformities, and functional failures to deliver accurate evaluation reports.

Service Technician - Atma Ram Hero Motors Service Pvt. Ltd.

(2014-02 - 2015-03)

• Handled periodic maintenance, vehicle aggregates inspection, and troubleshooting of two-wheeler operating mechanisms.

Service Technician - Prime Motors Maruti Suzuki Service Zone

(2012-07 - 2013-05)

• Assisted in vehicle inspection, passenger car servicing, and basic component maintenance work.

Diploma - Electronics Engineering - Dayalbagh Educational Institute Technical College (2019)

Intermediate (12th) - UP Board (2014)

ITI - Two Wheeler Mechanic - Dayalbagh Educational Institute Technical College (2012)

High School (10th) - UP Board (2011)