Senior Design Engineer at Infosys (2025-12 – Present)
Project: TI Automotive (Pillar Trims). Project phase: (BTP-Build to print).
- Styling surface analysis & Generating 3D concepts and Package study.
- B Surface generation & features implementation such as locators, Snaps welding boss, screw boss, Clip tower and snaps using power copies.
- Adopting tolerance stickups & CAE result into design.
- Prepared GAP & Flush reports.
- Executed ECR (Engineering Change Requests) & post-delivery design modifications based on customer feedback.
- Coordination with cross-functional teams.
Design Engineer – Onsite to FORVIA- FIS at Tata Technologies (2023-05 – 2025-11)
Project: CEER Motors P700 & P800- Door Trim. Project phase: (Acquisition/Concept phase to TKO/SOP phase).
- Conducted style feasibility and styling surface analysis for automotive interior components.
- Define product assembly sequences, master sections, TI sections with 3D annotations (PMI), and local section books.
- Defined and validated fixation strategies ensuring robust assembly.
- Integrated various manufacturing technologies, including injection molding, painting, and covering techniques, welding techniques.
- Performed seam line, soft and hard covering feasibility studies, identified ICD points, and defined interface requirements with surrounding components.
- Developed rapid prototypes, analyzed parts for 3D printing, and executed DMU checks for interference validation.
- Followed plastic part design guidelines and tooling considerations.
- Ensured First Time Right (FTR) approach by proactively identifying design issues and resolving them early in the development cycle.
- Assessed gap and flush conditions based on the DTS book specifications.
- Applied tolerance stack-up values for product validation Review and incorporated CAE analysis results to optimize part.
- Applied DFA and DFM principles and prepared design checklists for validation.
- Maintained well-organized project documentation and prepared components for Soft Tool, BTP, SLI, and TKO, DV, PV&SOP stages. Coordinated with suppliers and toolmakers.
Design Engineer at Tata Technologies (2023-05 – 2025-11)
Project: Marelli Interior – Instrument Panel (IP). PZ1D (Japan). Components: End Cap-Cover LH & RH & Top Pad. Project phase: SOP phase.
- Analyzed closed volumes, developed flange & features, and executed CAD modifications.
- Cross-function reviews With CAE, tooling Manufacturing teams.
- Performed section sweep studies and conducted interference checks.
- Assessed homologation requirements, specifically within the Head Impact Zone.
- CAE report assessment and redesign as per requirement.
- Prepared detailed documentation for each part.
- Prepared design checklists for validation.
- Prepared 2D with GD&T as per customer requirement.
- Managed ECRs and updates in CAD.
SR. Design Engineer – Injection tool Design at Sridevi Tools Engineering Pvt. Ltd. (2018-07 – 2023-05)
Designed injection tool for four-wheeler automotive interior and exterior components.
- COVER GLOVE BOX UPPER/ YY8 / for MSIL
- TAL GATE OUTER / W610 / for PLASTIC OMNIUM
- IP CARRIER / M110 / for M&M-IAC
- RADIATOR GRILLE / SK271- SKODA / for PLASTIC OMNIUM
- REAR BUMPER UPPER / SK216-SKODA / for PLASTIC OMNIUM
- IP. TOPPER PAD / W610 / for M&M-IAC
- Created part feasibility reports, developed 2D master drawings, and performed detailed mold machine studies.
- Designed core and cavity, incorporating mechanisms such as lifters, sliders, floating inserts, and hydraulic cylinder pins.
- Conducted mold flow analysis to optimize feed systems, addressing issues like weld lines, sink marks, short fills, and warpage.
