Process Engineer - CommScope (Andrew Telecommunication Ind. Pvt. Ltd) - Verna, Goa
(2018-06)
Department: Production Base station antennas. Reporting: Manager, Engineering
- Lead production line testing projects, ensuring full compliance with engineering specifications, quality gates, and project milestones from initiation through sign-off.
- Partnered with cross-functional global engineering teams across all Product Transfer Process (PTP) phases — from initiation and validation to full-scale implementation — ensuring on-time, defect-free new product launches
- Directed NPI production trial runs and capacity ramp-up activities, enabling seamless handover from development to series production while minimizing downtime and scrap during transition.
- Monitored live manufacturing line performance during new product rollouts, identifying and eliminating inefficiencies to maximize throughput, machine utilization, and labor productivity.
- Validated new manufacturing processes, tooling, and custom fixtures that reduced cycle times, eliminated non-value-added steps, and delivered tangible cost savings.
- Conducted DFM, DFMEA, and PFMEA analyses for NPI programs, proactively identifying design and process risks and deploying preventive countermeasures to safeguard production quality.
- Led structured root cause analysis (8D/5-Why/Ishikawa) for recurring product failures, driving CAPA implementation that delivered measurable improvements in first pass yield and process efficiency.
- Authored and peer-reviewed detailed work instructions and SOPs, ensuring operator-level clarity, adherence to quality standards, and audit-ready documentation across all production processes.
- Conducted make-vs-buy analyses aligned with plant capacity utilization, providing data-driven recommendations that optimized production mix and reduced operational overhead.
- Create and review manufacturing bill of materials (BOM) and routing master, ensuring accuracy and completeness.
- Managed end-to-end implementation of Engineering Change Requests (ECR) and Engineering Change Management (ECM) in production, ensuring zero-disruption rollout and sustained product improvement.
- cross-functional profit improvement initiatives with global teams, identifying and executing cost-reduction opportunities through process localization, waste elimination, and supplier renegotiation.
- Site optimization of Twin beam antenna for airtel site at Chandigarh (Punjab) and Ghaziabad (UP).
- Lab trails performed at airtel headquarters Gurgaon.
Avionics Tech Lead - Panasonic Avionics Corporation - Dubai, UAE
(2015-09 - 2018-05)
Department: Harness / Inflight Entertainment services. Reporting: Manager, Repair services.
- IFE maintenance activities in accordance with aviation regulations, EASA regulations standards and procedures to the highest shop practices, and in the interest of safety of flight.
- Perform routine tasks to ensure repair shop quality standards are met by calibration and with respect to EASA norms.
- Testing, troubleshooting and repair of parts, components, circuits, and mechanical assemblies.
- Recognize failures, resolve problems, and determines the need for appropriate verification.
- Perform modifications and on the unit.
- Handling Line Maintenance on variety of aircrafts which includes Emirates airlines and Air Canada airlines in Hangers of emirates.
- Worked as deployment lead which supports Emirates airlines for removal, installation. Modification of Panasonic Inflight entertainment services on BOEING 777 and AIRBUS A380.
Production engineer (Optic fiber) - Finolex cables pvt ltd - Verna Goa
(2014-12 - 2015-06)
Department: Optical fiber line. Reporting: Operations supervisor.
- Handling extruder lines for cable production.
- Inspection of cable.
- Checking length and if there are any breakage in cables using OTDR (optical time domain reflectometer).
Apprentice - Siemens Automation - Verna Goa
(2014-04 - 2014-06)
Department: Technical competitive center. Reporting: Manager, TCC.
- Assists in Preparing fixtures for testing in PCBA and device side.
- Assists in preparing automates test systems using Agilent relay cards and data accusation devices and Sorenson power supply.
- Testing of different relays and In-circuit testing.
- Testing of PCBs on Flying probe.
RMA engineer - Smart link Network Systems Limited - Verna, Goa
(2013-11 - 2014-04)
Department: Service center. Reporting: Manager, services.
- Direct experience in troubleshooting Motherboards and Modems.
- Worked on BGA soldering machine.
- Received training in troubleshooting networking devices (DIGISOL).
- Performed Root cause analysis for failures by referring documents and specifications for active electronic components.
- Provide technical customer support regarding failure analysis reports and miscellaneous correspondence as required by the customers.
Apprentice - IFB Industries Private Limited - Verna, Goa
(2013-11 - 2014-04)
Department: electrical department, R&D. Reporting: Manager, R&D.
- Testing on different washing machine models, program cycle tests, motor, HV and LV tests, Drum balancing and debugging of errors.
- Recording data logs and reporting failures.
