Prashant Vaphilkar

Production Shift Incharge

Mumbai, Maharashtra0Member since June 22, 2021

Plant CommissioningTeam ManagementDistillation columnFormulation

About

To achieve excellence in manufacturing with continuously updating my knowledge & skills with multidisciplinary approach.

Diploma Chemical

Engineer with 14 years of experience in chemical manufacturing, distillation column operations, plant commissioning production, process optimization, troubleshooting, safety compliance, and team management. Experienced in start-up, shutdown, commissioning, utility operations, quality systems.

Experience

Production Shift Incharge (DCS plant) - Vinati Organic Ltd Mahad - Mahad

(2025-08)

Successfully TAA plant commissioning.
Thermo sython column installation
PFD installation
P&ID cross checking.
Flush column setup successfully installed.
Type of interlock checking.
Cas card loop
Ratio controller.
Planning & manufacturing according to safety norms.
Execute a team of Operators and workers to achieve production target to maintain highest standards of quality in product manufacturing
Optimum utilization of available resources.
Monitor day to day production operations of the plant.
Handling of toxic and hazardous chemicals.
Monitoring and controlling the yield losses during production process.
Planning of preventive maintenance schedule of the equipment with Engineering
Training to subordinates as per the needs
Formulation and Blending in Packing re monitoring.
Startup & shut down of the entire plant & actions to be taken during process emergency.
SOP, Run card & BMR daily check & monitoring
Responsibility monthly Mock drill.
Different types of permit preparations such as: Confined space entry, Hot work, Excavation permit, working on hazardous pipe-lines, Height permit, general work permits etc.
Commissioning Activity : pre start up, safety checklist, start up operations shut down procedure and loop checking.