Prashant Vaphilkar

To achieve excellence in manufacturing with continuously updating my knowledge & skills with multidisciplinary approach.

Diploma Chemical

Engineer with 14 years of experience in chemical manufacturing, distillation column operations, plant commissioning production, process optimization, troubleshooting, safety compliance, and team management. Experienced in start-up, shutdown, commissioning, utility operations, quality systems.

Production Shift Incharge (DCS plant) - Vinati Organic Ltd Mahad - Mahad

(2025-08)

• Successfully TAA plant commissioning.
• Thermo sython column installation
• PFD installation
• P&ID cross checking.
• Flush column setup successfully installed.
• Type of interlock checking.
• Cas card loop
• Ratio controller.
• Planning & manufacturing according to safety norms.
• Execute a team of Operators and workers to achieve production target to maintain highest standards of quality in product manufacturing
• Optimum utilization of available resources.
• Monitor day to day production operations of the plant.
• Handling of toxic and hazardous chemicals.
• Monitoring and controlling the yield losses during production process.
• Planning of preventive maintenance schedule of the equipment with Engineering
• Training to subordinates as per the needs
• Formulation and Blending in Packing re monitoring.
• Startup & shut down of the entire plant & actions to be taken during process emergency.
• SOP, Run card & BMR daily check & monitoring
• Responsibility monthly Mock drill.
• Different types of permit preparations such as: Confined space entry, Hot work, Excavation permit, working on hazardous pipe-lines, Height permit, general work permits etc.
• Commissioning Activity : pre start up, safety checklist, start up operations shut down procedure and loop checking.

Production Executive - Galaxy surfactants. Ltd - Taloja

(2017-09 - 2025-08)

Continuous Process SLS/LES 70

DCS operator - Dorf ketal pvt ltd - Taloja

(2013-10 - 2017-09)

Oil & Lubricant Manufacturing. Batch and Continuous Process SR 2010

JR-Officer - JOHNSON-MATTHEY(I)PVT LTD - Taloja

(2010-08 - 2013-10)

Diploma in Chemical - Chemical (2013)

NCTVT (2005)