Pravin Prasad
Plant Head
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About
A challenging position in a reputed organization to exploit my potentials and achieve success in cutting edge tasks. B.Tech- Production Engineering with 20+ years of experience in Production, Quality Assurance, Process Engineering & Quality System, SQA & NPD, TPM , TQM, SQIG. Exposure about Pressure Die Casting & Squeezing Die Casting ( Aluminium Ingot).
Analysis of Market / In-house/Supplier critical problems (Sheet Metal, Injection molding/Blow Molding/Rubber, Casting, Forging, CNC/VMC -Machining,Assy.).
Experience of New Product development and Vendor development & QMS/SQA/NPD/QA/QC/TPM/TQM. Having implementation Supplier quality assurance, Warranty analysis, Supplier audit, Product development, Metallurgical testing, Heat-Treatment, Plating, Welding , In-Process quality,Sheet Metal,Injection Molding,RoboticWelding,Extrusion Process & Standard Lab. CFT member for Supplier(SQIG) Improvement team.
Knowledge & Imparted training on SPC, FMEA, POKA-YOKE, MSA, APQP, PPAP, TS16949(IATF), IRIS/REX 5S-system, 8D-Technique,Problem Solving Technique, Zero Defect Approach, TPM Activity, SIX Sigma. Knowledge of Casting, Machining, Injection /Blow Molding, Forging, Sheet-Metal, Assy Process and Inspection.
Internal
Auditor for ISO/TS-16949 (IATF) & MR.
Experience
Plant Head - M/S Tata Hendrickson Suspension Ltd - JSR
(2020-09)
M/S Tata Hendrickson Suspension Ltd JSR.. is engaged in manufacturing of Suspension with Axle for Trucks for Tata Motors.
- Adherence of Delivery Schedule as per Customer requirement.
- Production planning and adherence to fulfill as per customer requirement.
- Review & Monitoring of various activities with concerned team member of Purchase, NPD, Quality, Production, Maintenance, Store & Account.
- Handling Customers for Total Product Satisfaction & Warranty.
- Follow & Implement Business Plan related points & Training to Concerned Personnel.
- Handling internal audit for QMS,VSA,MACE audit and Customer audit.
- Handling Welding process and Press shop process.
Head - Operation - M/S RSB Transmission (I) Ltd - Delhi/NCR
(2017-07 - 2020-09)
M/S RSB Transmission (I) Ltd, Delhi/NCR. is engaged in manufacturing of Propeller Shaft, Flywheeh housing, Clutch housing for Commericial Vehicle & Supplying to OEM s (Ashok Leyland, Tata Cummins, Tata Motor, ISUZU, DAIMLER, VECV).
- Auditor for Quality System (IATF 16949-2016).
- Handling Supplier(SQA) & New product development(NPD) (PPAP, APQP).
- Handling In-Process Quality ( SPC, PFMEA ,MSA, Calibration, POKA-YOKE, 8D technique & 5S system, PPAP, APQP), TPM,TQM.
- Handling Customers for Total Product Satisfaction & Warranty.
- Follow & Implement Business Plan related points & Training to Concerned Personnel.
Sr.Mgr. - Operation - M/S EXEDY INDIA LTD - Greater Noida
(2012-01 - 2016-07)
M/S Exedy India Ltd (MNC- JAPAN) is engaged in manufacturing of Clutch Assy for Four Wheeler & Two Wheeler OEM s (MSIL, TKM, TVS, HERO-HONDA, YAMAHA, HONDA MOTORCYCLE).
- Auditor for Quality System (ISO/TS 16949-2009).
- Handling Supplier & New product development (PPAP, APQP).
- Handling In-Process Quality ( SPC, PFMEA ,MSA, Calibration, POKA-YOKE, 8D technique & 5S system, PPAP, APQP)
- Handling Customers for Total Product Satisfaction & Warranty.
- Follow & implement Business Plan related points & training to concerned personnel.
Manager & MR - (QA&QMS) - Knorr-Bremse India P Ltd. - Faridabad
(2008 - 2012)
Knorr-Bremse India LTD. is German MNC (100% subsidiary of Korr-Bremse Munich, Germany) manufacturing Brake system & equipments for Railways rolling stock and commercial vehicles in the world.
- Member of a CFT for New Product development and Alternate source development.
- Implementation of International quality standards.
- In-charge of Quality systems and Standard Lab and In-house quality assurance.
- Looking after Supplier Quality assurance.
- Auditor for T.S-16949 and ISO 9001.
- Technical and quality assistance to supplier for quality system up gradation, problem solving.
- Assessing areas of quality failures in assembly shop analyze them and take corrective action.
- Co-coordinating Third party inspection with the Indian railways representative.
- Key Achievements: Implementation of International Railways Quality standard IRIS/REX in KB India plant.
- Alternate source development of Shock Absorber parts.
- Increased Shock Absorber First Time Pass up to 98~99 % thru process and product improvement.
- Rejection reduction in Load Sensing Device thru Vendor process up gradation and development of new vendor.
Asst.Mgr. (Q.A) - M/s Subros Ltd. - Phase II Noida
(1998 - 2007)
A leading company engaged for manuf. Car-Air Conditioning system For Maruti, Tata Motors, Mahindra & Mahindra, Denso & Japan.
- Responsible for Pressure Die Casting & Squeezing Die Casting for Aluminium Ingot.
- In-Charge of Standard Room & Process Quality.
- Standard Lab: Worked in Standard Room and performed activities like metallurgical testing, instrument calibration, MSA, SPC, APQP, PPAP and component inspection.
- Projects Handled: Resolved problem of Reaction Force NG in Hub S/Assy of Compressor Parts by using DOE technique.
- Key Achievements: Handled SPC, MSA, POKA-YOKE, PFMEA, PPAP, APQP, TS-16949.
G.E.T. - M/s Hindustan Motors Ltd - Hooghly (W.B.)
(1996 - 1997)
A leading and largest Automobile company engaged in manufacturing Ambassador Car, Contessa Classic & Trekker (Diesel & Petrol).
- Project work on CONNECTING ROD, CAM SHAFT & CRANK SHAFT" for Diesel & Petrol Engine of Ambassador Car.
Education
B.Tech - Production Engineering - Amravati University (M.S) (1992 - 1996)
