Since Mar’20 with Pricol Ltd., Coimbatore as Design Engineer (New Product Development)
Key Result Areas:
- Understanding the Statement of Requirement (SOR) from customer and Preparing the Requirements to technical Specification matrix, Product Engineering Specifications and Product Test requirements (DVP).
- Benchmark on Competitor Products for feasibility studies and design verifications for new or modified designs.
- Preparation of process flow in concurrence with CFT team and determining the special characters for the new design Product reliability improvement activities
- Managing Products RFQ 3D Concept Proposals Preparation, Costing BOM preparation, Tooling Feasibility, Process Planning sheet to meet Customer requirement and obtaining LOI (Letter of Indent) and engineering approvals from customer.
- Performing need based basic anti mist and design calculations for selection of systems.
- Performing engineering work like Product Design & Development, Materials Testing, Preparation of technical Specifications, Process Capability Study, Research Investigation and Report Generation
- Managing design & development of Product & Outline process Chart; supporting manufacturing engineering during integration and Product Validation testing; interacting with Customer to meet the CSLA plan.
- Applying appropriate methods with focus on robust design like Tolerance Stack-up analysis, Standards and Design guidelines for Detailed design on new projects employing GD&T and formulating detail drawings
- Steering project management entailing requirement analysis, creating design release activity plan and continual tracking the progress, project layout preparation, product design & drawing release, control of procurable items for projects, Samples and Prototype making assembly, preparation production Bill of Materials, releasing of BOM in PLM, BOM restructuring as per engineering changes, validation and implementation as per Pricol and Customer standards
- Formulating innovative design solutions, & controlling risk of design changes with appropriate methods like DFMEA
- Preparation and analysis of Design Validation Plan (DVP) testing procedures to meet customer standards
- Managing product validation RCA analysis through parameters study, physical and tear down analysis after Testing
- Maintaining the documents and project management of Structured ISO/TS 16949 APQP (Advanced Process and Quality Planning) and PPAP (Production Part Approval Process).
- Liaising with Project Manager and other departments like Testing & Validation, Manufacturing Engineering, Purchase, Production, Quality and Sales & Service
- Value Engineering and Value analysis of products through alternate material selection, process change and thereby reducing the overhead cost of the product.
- Analyzing the customer field issue and managing 8D report for action detail to solve the issue.
- Addressing and resolving Warranty failure Issues, production line & service issues with timely decisions and documenting the same.
Projects Undertaken:
- 5 Inch, 7 Inch and 10.25 TFT Clusters for OEM’s TVSM, BMW, JCB, TATA Hitachi, HMCL
- Telematics Control Unit (TCU) for OEM’s JCB, Hyundai, John Deer, TVSM
PREVIOUS EXPERIENCE
Aug’17-Sep’19 with HCL Technologies Ltd., Chennai as Member Technical Staff (Product Design Engineering)
Projects Handled
- FFC Load Port 2.0 of Wafer Handling Machine for OEM’s Toshiba
- Semi Wafer Sight PWG3 Tool for OEM’s Samsung and Intel
Jul’16-Jul’17 with
Roots Industries India Ltd., Coimbatore as
Staff Trainee (New Product Development)
Projects Handled
- Electro Mechanical and Electronic Horns for OEM’s Volkswagen, Harley Davidson, BMW, Renault and Godrej & Boyce
- Multi-functional and Multi Voltage Horns for OEM’s Benelli, Ducati, Mitsubishi Fuso Trucks
- Battery Disconnector Switch for OEM’s Paccar, Navister
Dec’15-Jan’16 with
Essar Industries, Coimbatore as
Junior Design Engineer (Product Development)
Projects Handled:
- EOT & Jib Cranes
- Grab Bucket – Orange Peel, Clam Shell, Multi Jaw and Dredger Grabs
- Scissor Lift
- Coil Handling Equipment