Rahul Kumar

Oil and Gas professional with 13+ years of experience across LPG bottling plant operations, maintenance, equipment servicing, installation and commissioning. Experienced in plant and shift operations, LPG carousel systems, filling equipment, pumps, compressors, leak detection systems, PLC-based controls, preventive maintenance, statutory compliance, safety, manpower coordination and customer support. Proven experience supporting major Oil Marketing Company environments including IOCL, HPCL and BPCL, with a strong focus on equipment reliability, production targets, quality and safe operations.

AM Maintenance - MAKEEN ENERGY INDIA PVT. LTD. - IOCL / HPCL LPG Bottling Plants

(2022-06)

Lead day-to-day plant operations and maintenance activities, ensuring safe, reliable and continuous LPG bottling operations for 120 TMT Plant.

• Supervise maintenance of Kirloskar centrifugal pumps, double-load compressors, air compressors, air dryers, carousel systems, hydrants, monitors and deluge valves.
• Manage LPG cylinder bottling through carousel systems, including process parameter checks, quality verification and dispatch readiness.
• Plan preventive maintenance, breakdown maintenance, production support and daily dispatch activities.
• Conduct quality checks of filled cylinders through Valve Leak Detector (VLD) and O-Ring Leak Detector (OLD) systems.
• Drive daily production targets while maintaining cylinder quality, safety and SOP compliance.
• Manage tanker decantation, PLT loading, challan activities, TT safety checks and unloading operations.
• Maintain plant consumables inventory and use SAP and JD systems for operational and maintenance activities.
• Support MSV/Bullet settlement, hydrotesting and NDT inspection activities.
• Participate in IOCL and HPCL internal audits, including MDT/MDSA and OISD audits.

Operations & Maintenance - NISHIKA ROADLINES – LPG BOTTLING PLANT - Nagaon

(2021-10 - 2022-06)

Operated and maintained LPG bottling plant and carousel systems for domestic and commercial cylinders.

• Performed filled-cylinder quality checks using VLD and OLD systems and segregated overfilled/underfilled cylinders using the Weight Correction Unit.
• Maintained carousel system, check scale, OLD, VLD/ELD and conveyor line equipment.
• Operated TLD and pump house systems and supported TT gantry decantation, MSV line-up and pump changeover.
• Achieved daily bottling targets through disciplined SOP implementation and effective coordination.
• Maintained plant consumables inventory and ensured compliance with plant safety procedures.

SERVICE PROJECT ENGINEER - HT PROCESS CONTROL - Faridabad

(2016-07 - 2021-10)

Worked in the Oil & Gas division, supporting major clients including IOCL, BPCL and HPCL.

• Executed installation and commissioning of LPG carousel/gas refilling systems and associated downstream equipment.
• Installed and commissioned O-Ring Leak Detector, Valve/Bung Leak Detector, Check Scale and Weight Correction Unit systems.
• Performed preventive maintenance and annual service visits for carousel systems and LPG bottling equipment.
• Handled KOSEL carousel maintenance and service activities and electronics-based 10-point, 24-point and 36-point carousel installations.
• Executed pan-India installation and commissioning activities for LPG bottling plant equipment.
• Worked on PLC platforms including Allen-Bradley PLC-1400/800 and L43/L33 systems, using Studio 5000 and Siemens PLC software.
• Supported Annual Maintenance Contract activities and customer technical support.

EXECUTIVE SYSTEM ENGINEER - UNITED TEAM HR - Noida

(2013-08 - 2016-04)

Supported server administration, ERP and Oracle-based data management activities.

• Collected and maintained client data on servers and resolved user issues through technical support calls.
• Worked extensively with ERP and MS Office applications and performed quality checks on server errors and programs.
• Focused on customer satisfaction and timely resolution of service requests.

B.E. / B.Tech. - Electronics & Communication Engineering (ECE) - V.M.K.V. Engineering College (2008 - 2012) Salem, Tamil Nadu

Class XII - Mathematics - Purnia College (2008 - 2008) Purnia, Bihar

Class X - Saraswati Vidya Mandir (2006 - 2006) Purnia, Bihar