Raj Pandian
Quality Engineer with 10 years of experience in Quality Control and Inspection
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About
Dedicated and meticulous Quality Control Inspector with 10 years of experience ensuring product quality and compliance with industry standards. Experienced in conducting inspections, implementing corrective actions, and maintaining accurate records. Seeking to leverage skills and expertise to contribute to organizational success.
Experience
Quality Engineer - MILLENNIUM MACHINE WORKS
(2014-09)
Design and manufacturing jig & fixtures, gauges and machined components. Major customers include Zed axis engineering solutions-UK, Zahoransky, Shanthi Gears Limited, BEML Limited, Sanmar Matrix Metals.
- Having knowledge in measuring instruments like CMM (Make-Zeiss) and general instruments like Vernier, bore checking gauges, micrometers, 2d height gauges, roughness tester
- Creating CMM programs for ferrous & Nonferrous components
- Maintain clean & good environments in standard room
- Overall control for incoming, first sample, In process & final inspections
- Plan coordinate smooth function of metrology lab to provide the required calibration service to operations and conducting MSA as preplan
- Planning for new gauges, instruments & fixtures
- Experience in using quality tools & having strong knowledge GD&T
- High technical expertise to read and understanding technical drawings
- Ensure the process capable as per result of cp,cpk and run chart
- Actively involved in various function of QA i.e. kaizen implementation
- Having knowledge in weld martials inspection, (ensured welding cracks and welding as per drawing positioning)
- Plan & coordinate to obtain & maintain certification of QMS, ISO 9001:2015
- Implement all relevant procedures described in QMS and ensure compliance
- Planning organizing & coordinate for internal & external audits and management review meetings
- Ensure that all in-house systems and procedures are updated, revised, and modified to meet the needs of external certification bodies
- Tacking action against customer complaints by putting in containment actions, full analysis, and implementing short-term & long-term countermeasures and promoting awareness of system & customer requirements
- Handling Customer complaint
- Warranty analysis & report verifying
- New product development Process and product validation as per customer requirement
- Supplier improvement assure customer requirement
- Lead the supplier approval process by assessing manufacturing/technology capabilities and Health, Safety and Environmental risks
- Worked closely with CNC Machining, Blow & Injection moldings, tooling & die making, Forging, and casting process
- Review supplier manufacturing processes, collaborate with suppliers on process improvement and value enhancement opportunities
- Monitoring of supplier performance on monthly basis and reports shared with suppliers
- Cost reduction activates through simplify the process, material, man & time
- Managing suppliers and conducting process audits
- Investigated defective parts on the assembly line or in the warehouse to confirm root cause of the problem
- Monitor supplier CAPA, Layout inspection report and SPC as per plan
- Maintained and managing quality records
- Provided technical support to manufacturing to help identify root causes for defects
- Submission of weekly/monthly reports on process rejection, quality observation & violation to quality engineer
- Analyzing customer complaints and market claim parts and take countermeasure to avoid this in future
- Recreating or simulation test for customer complaint parts to find the root cause
- Warranty part analysis & finding the root cause & tacking corrective action
- Customer related e.g., Handling Customer complaints, Warranty, Return and their action plan in the form of PPSR (practical problem-solving report) like 8D form and there supporting documents and preparation their monthly and yearly analysis
- Follow up for CAPA & Effectiveness of External audits, Internal Audits and MRM for their closure
- Quality Team member of Management Review Meeting as per Frequency & Prepare Minute of Meeting of MRM
- Monitoring deployment of countermeasure in the relevant department Process for quality improvement
- Conducting monthly QFM (Quality Functional Meeting) & review quality activities
Quality Engineer - KANNAN TOOL AND DIES & VJ AUTOMATION
(2013-11 - 2014-09)
Manufacturing of Automobile Components & Values (Machining Components).
Education
B.E - Mechanical Engineering - Bharath Niketan Engineering College (2012)
Higher Secondary School - Govt Higher Secondary School, Nadayaneri (2008)
Secondary School - Govt Higher Secondary School, Nadayaneri (2006)
