Lead Engineer at Quest Global (2023-05 – 2026-11)
Executed static non-linear, Dynamic and thermo-mechanical analyses of turbocharger assemblies and wind turbine structures with design optimization and fatigue analysis.
- Executed static non-linear, Dynamic and thermo-mechanical analyses of turbocharger assemblies to assess structural integrity and vibration performance, with design optimization using DOE and parametric studies in ANSYS Mechanical
- Performed linear and non-linear static and fatigue life estimation of wind turbine offshore/onshore inner tower platform structures, covering lifting analysis, transportation as per Euro code and DNV Standards
- Performed modal, harmonic, random vibration (PSD), and transient analysis to evaluate dynamic behavior of structural assemblies under operational & environmental loads
- Conducted FEA to verify yielding, buckling, and fatigue strength under static and dynamic loading
- Performed linear and non-linear analysis static analysis which includes geometric, Contact and material for different product assemblies with bolt Joint/Weld structure, preloading, press fit and troubleshooting FEA convergence issues
- Performed high-cycle (HCF) and low-cycle fatigue (LCF) analysis using FEA results to predict component life and ensure compliance with design standards
- Strong ability in ANSYS workbench/Space-Claim, HYPERMESH for geometric creation, clean up, modification, meshing, and advanced features in respective tools
- Proficient in applying EN 1993-1-8, DNV-OS (Offshore Standards), Design requirement for wind turbine, Euro code 3-Design of steel structure and ISO Standards
- Knowledge of scripting Python, MATLAB, and ANSYS Workbench Classic/APDL
- Utilizing knowledge of Solid Mechanics and Strength of Materials for structural analysis and performance assessment
Senior Engineer at L & T Technology Services Limited (2018-08 – 2023-05)
Performed static, modal, harmonic, PSD, transient, and fatigue analysis using FEA tools for complex mechanical components. Supervised team of engineers for FE model development and validation.
- Performed static (linear & nonlinear), modal, harmonic, PSD, transient, and fatigue analysis using FEA Tool ANSYS Workbench & ABAQUS for complex mechanical components
- Performed vibration analysis (Modal and frequency response) of battery pack assemblies to assess structural integrity and dynamic response under operational loads
- Performed linear and nonlinear static snap-fit analysis of connectors for push-in and pull-out conditions, including effective debugging of convergence issues
- Developed high-quality finite element models at component and assembly levels using HYPERMESH
- Set up and executed solver decks in ABAQUS, Optistruct, and Nastran for static and dynamic analyses
- Utilized ANSA to generate robust tetrahedral meshes for complex geometries, including Tyre tread models
- Supported product development for well completion tools for Halliburton (e.g., ERD gauge assembly and packer assembly), ensuring compliance with client-specific requirements and API standards
- Supervised team of engineers for FE model development, validation, and report preparation
- Actively collaborated with cross-functional teams, ensuring clear communication regarding project status, technical challenges, and solution proposals to meet client expectations and deadlines
Technical Support Engineer at Design Tech System Ltd (2017-09 – 2018-08)
Developed FE models for automotive vehicles and component-level assemblies, performing durability analysis and prepared technical reports.
- Developed FE models for full automotive vehicles and component-level assemblies, performing Durability Analysis using ANSYS, HYPERMESH, ABAQUS, OPTISTRUCT, and Nastran
- Prepared FE Model of BIW structure and Plastics components, which includes IP/Console/Door Trim, A/B/C-pillars, Roof Panel & Side Panels, Floor Panel, front and rear end structure
- Established connections such as spot welds, seam welds, adhesives, bolt joints, and other joining methods
- Prepared technical reports for different analysis using post processor software HYPERVIEW
- Coordinated with OEM clients for input data, data check, analyzing the results and project schedule
Structural Engineer at Aryatech Marine & Offshore Services Pvt. (2016-08 – 2017-09)
Performed structural analysis for offshore structures including jack-up rigs, substructures, and ship components with compliance to ABS and DNV standards.
- Performed structural analysis for offshore structures including jack-up rigs, substructures, derrick, spud can, legs, living quarters, and hull components
- Performed Static (Linear & Nonlinear), Buckling, Modal Analysis for different components of rig offshore/Ship structure as well as evaluating their strength against various operational & environmental loading conditions
- Performed hull gauging calculations for plate & stiffener thickness evaluation and minimum scantling checks as per ABS and DNV rules and guidelines
- Executed mid-surface modeling, solid meshing, and complex geometry handling in ANSYS Classic/Workbench
- Delivered drawing checks & structural detailing validation for classification clearance
Engineer at Conceptia Software Technologies Pvt. Ltd (2015-12 – 2016-08)
Performed linear and nonlinear static, modal, buckling, and hydrostatic analyses for submarine hulls and pressure-vessel structures with naval design compliance.
- Performed linear and nonlinear static, modal, buckling, and hydrostatic analyses for submarine hulls and pressure-vessel structures using ANSYS Workbench, ensuring compliance with naval structural design requirements
- Executed hand calculations for hull scantlings, stiffener sizing, and bulb-bar dimensioning in line with classification and naval design standards
- Prepared detailed 2D manufacturing drawings and 3D models for hull components, optimizing structural strength, weight efficiency, and manufacturability
- Conducted FEA validation of structural behavior under hydrostatic pressure, operational loads, and dynamic conditions to ensure structural integrity and safety margins
- Collaborated with multidisciplinary design teams to resolve structural issues, implement design improvements, and support critical reviews
Engineer at Kaveri Enterprises (2012-12 – 2015-12)
Developed manufacturing drawings, production drawings, and 3D models for hull structures and pressure vessels with PLM/PDM system management.
- Developed manufacturing drawings, production drawings, and 3D models for hull structures and pressure vessels using AutoCAD, UG NX, SolidWorks, CATIA and ANSYS Workbench
- Addressed structural and design issues through Design Amendment Forms (DAF) and Design Change Requests (DCR) within PLM systems, ensuring documentation accuracy and traceability
- Managing drawing related data in Product Lifecycle Management (PLM) and Project Data Management (PDM)
- Supported cross-functional engineering and production teams by providing clear drawings, specifications, and structural insights
