Rajeev Sharma

Cultivated a diverse skill set over 18 years, specializing in machine and plant maintenance, project execution, and utilities management, which has played a pivotal role in enhancing operational excellence within the manufacturing sector. Proficient in leading as MR for ISO 9001-2015 Audits. Direct maintenance operations as the Assistant General Manager at Uflex Limited, managing both electrical and mechanical systems while ensuring optimal performance of utilities and IT infrastructure across various manufacturing facilities.

Drove significant improvements in productivity and minimized downtime by leading maintenance operations for the production of printing cylinders/Flexo Plates across multiple manufacturing plants. Cultivated a high-performing team environment through effective leadership, promoting collaboration and implementing continuous improvement initiatives that significantly boost workforce performance and operational results. Demonstrates a thorough understanding of advanced maintenance strategies, such as Total Productive Maintenance (TPM) and Lean Manufacturing principles, focused on maximizing machine efficiency and reducing waste.

Directed a successful initiative that led to a remarkable 30% decrease in energy consumption, resulting in annual savings of approximately Rs. 1 million, underscoring a commitment to sustainability. Engineered an advanced automatic data storage server with an 8TB capacity (One Time), significantly improving data management processes while eliminating the need for external cloud interfaces.

AGM- Maintenance/HOD (Electrical & Mechanical)/Utilities & IT - Uflex Limited - Jammu

(2006-08)

• Machine & Utility Management – Oversaw CNC & PLC-based Roto-Gravure Engraving, Polishing, Proofing, and Galvanizing machines, along with Laser-based DLE Flexographic Machines.
• Utility Operations – Managed HVAC, Air Compressors, Chillers, DI Water Plant, RO Water Plant & ETP Plant.
• Team – 15 – 16 average team managed.
• Software & Maintenance – Installed embedded/customized software and led preventive & periodic maintenance plans.
• Project Leadership – Successfully led manufacturing plant setups in Egypt, Dubai, Jammu & Sanand.
• Capacity & Process Optimization – Conducted utilization analysis, added new machine capacity, and streamlined production in India & Abroad.
• Cross-Functional Collaboration – Coordinated with departments and inter-plant teams for seamless operations.
• Process Improvements – Planned technological upgrades, process modifications, and cost-saving initiatives.
• Manpower Planning & Training – Ensured effective workforce deployment and upskilled staff for productivity enhancement.
• 30% Power Savings – Achieved annual savings of ₹1 million from October 2008.
• Successful Greenfield Project Execution – Led Dubai, Egypt, Jammu & Sanand plant installations and handovers.
• 2-Times "LIVE" Award Winner – Recognized under the company’s Reward & Recognition program.

Sr.Engineer – Technical Service - ADROIT Control Engineers - Delhi, India

(2003-11 - 2006-08)

• Procurement Analysis – Evaluated the relevance of procured items with machine layouts, applications, and operational data.
• Vendor Consultation – Provided technical advice on applications and automation spare parts.
• Installation & Commissioning – Led the setup of Electrical, Hot Runner, and Control Panels.
• Automation Implementation – Integrated automation solutions across multiple industrial setups.
• System Integration – Ensured seamless interfacing of application and measuring instruments with operational systems.
• First-Time System Integration – Successfully interfaced application & measuring instruments with a Personal Computer using RS-485 & RS-232 protocols.
• Automation & Process Enhancement – Implemented automation and Automated tools at Lohia Starlinger, ISGEC, Maruti Udyog & IR Wadco.

Engineer – Design & Development (R & D) - MEHR PHOTONICS Pvt. Ltd. - Gurgaon, India

(1999-12 - 2003-11)

• LED Project Development – Designed and developed LED-based projects for Indian Railways as per RDSO specifications.
• Product Testing – Conducted testing of developed products in collaboration with ERTL Delhi.
• Technical Presentations – Delivered technical demonstrations and presentations to the RDSO team and Zonal Railways.
• Approval & Deployment – Successfully developed and secured approval for LED-Based Color Light Signals and LED-Based Flasher Light for Indian Railways.

MBA - IASE University, Rajasthan (2010 - 2010)

B.E - Electronics - Dr. Baba Saheb Ambedkar Marathwada University, Aurangabad (MH) (1999 - 1999)