AGM- Maintenance/HOD/ Projects / Utilities
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Cultivated a diverse skill set over 18 years, specializing in machine and plant maintenance, project execution, and utilities management, which has played a pivotal role in enhancing operational excellence within the manufacturing sector. Proficient in leading as MR for ISO 9001-2015 Audits. Direct maintenance operations as the Assistant General Manager at Uflex Limited, managing both electrical and mechanical systems while ensuring optimal performance of utilities and IT infrastructure across various manufacturing facilities.
Drove significant improvements in productivity and minimized downtime by leading maintenance operations for the production of printing cylinders/Flexo Plates across multiple manufacturing plants. Cultivated a high-performing team environment through effective leadership, promoting collaboration and implementing continuous improvement initiatives that significantly boost workforce performance and operational results. Demonstrates a thorough understanding of advanced maintenance strategies, such as Total Productive Maintenance (TPM) and Lean Manufacturing principles, focused on maximizing machine efficiency and reducing waste.
Directed a successful initiative that led to a remarkable 30% decrease in energy consumption, resulting in annual savings of approximately Rs. 1 million, underscoring a commitment to sustainability. Engineered an advanced automatic data storage server with an 8TB capacity (One Time), significantly improving data management processes while eliminating the need for external cloud interfaces.
AGM- Maintenance/HOD (Electrical & Mechanical)/Utilities & IT at Uflex Limited (2006-08 – Present)
Key Result Areas: Machine & Utility Management – Oversaw CNC & PLC-based RotoGravure Engraving, Polishing, Proofing, and Galvanizing machines, along with Laser-based DLE Flexographic Machines.
Operations – Managed HVAC, Air Compressors, Chillers, DI Water Plant, RO Water Plant & ETP Plant. Team – 15–16 average team managed. Software & Maintenance – Installed embedded/customized software and led preventive & periodic maintenance plans.
Leadership – Successfully led manufacturing plant setups in Egypt, Dubai, Jammu & Sanand. Capacity & Process Optimization – Conducted utilization analysis, added new machine capacity, and streamlined production in India & Abroad. Cross-Functional Collaboration – Coordinated with departments and inter-plant teams for seamless operations.
Improvements – Planned technological upgrades, process modifications, and cost-saving initiatives.
Planning & Training – Ensured effective workforce deployment and upskilled staff for productivity enhancement.
Sr.Engineer – Technical Service at ADROIT Control Engineers Delhi (India) (2003-11 – 2006-08)
Key Result Areas: Procurement Analysis – Evaluated the relevance of procured items with machine layouts, applications, and operational data.
Consultation – Provided technical advice on applications and automation spare parts. Installation & Commissioning – Led the setup of Electrical, Hot Runner, and Control Panels.
Implementation – Integrated automation solutions across multiple industrial setups.
Integration – Ensured seamless interfacing of application and measuring instruments with operational systems.
Engineer – Design & Development (R & D) at MEHR PHOTONICS Pvt. Ltd. (1999-12 – 2003-11)
Key Result Areas: LED Project Development – Designed and developed LED-based projects for Indian Railways as per RDSO specifications.
Testing – Conducted testing of developed products in collaboration with ERTL Delhi.
Presentations – Delivered technical demonstrations and presentations to the RDSO team and Zonal Railways.
MBA in Business Administration – IASE University (2010)
B.E in Electronics – Dr. Baba Saheb Ambedkar Marathwada University (1999)
